CHAPTER 3 - BASIC DAY-TO-DAY MAINTENANCE
- - Lubrication: Cables, Engine and Gearbox Oils
- - Cleaning
- - Primary Case Oil, Fork Leg Oil
- - New Bike Prep:
- bad grounds, checking torques and tightnesses, rusty tank, etc.
CHAPTER 4 - BASIC DAY-TO-DAY MAINTENANCE: CHECKING AND ADJUSTMENTS
- - Clutch Adjustment
- - Brakes Adjustment
- - Checking Spoke Tension
- - Chains: Checking, Adjustment,
Replacement
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- - Carburetor Adjustments
- - Chassis Adjustments
- - Engine Ignition Timing
- - Chassis electrical
- - Valves Adjustment
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PART II - PROFESSIONAL SERVICES - WORK
NORMALLY DONE BY
PAID MECHANICS
Chapter 5 - GENERAL CHASSIS WORK
- - Removing Wheels
- - Bearing lube
- - Tire Changing
- - Cable Replacement
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- Nuts and Bolts; torques and torqueing
- Brake Shoe Replacement, Arcing
- Broken stud removal
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Chapter 6 - ENGINE WORK:
- Engine Exploded View
- fsThe Cork Quill Seal
- Remove and Replacing the Timing Cover
- The Timing Gears
- Checking and Setting Ignition Timing
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- Deciding on Top End Work
- Cylinder Head
- Cylinder Work
- Splitting the Crankcase
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CHAPTER 7 - FRONT FORKS
- The Casquette/Fork Crown/Steering Head
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- The Stanchion/Maintube-Slider Assemblies
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CHAPTER 8 - The Primary Drive
- Removing the Clutch
- Replacing the Clutch
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- Removing the Alternator Rotor
- Removing and Replacing Countershaft Sprocket
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CHAPTER 9 - GEARBOX WORK
- Exploded view of gearbox
- Correcting Gear Changing Problems
- Removing The Gearbox Covers
- Solving Kickstarter Problems
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Complete Strip
Examination of Gearbox Parts
Gearbox Reassembly
Test Riding - Diagnosing Gearbox Problems
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CHAPTER 10 - THE CARBURETORS
Tuning and General Maintenance
- The VM24 Mikcarb - 350cc models
- The VM28 Mikcarb - 500cc models
- The Amal Monobloc - some older models
- The Bing - Some older models
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The Bing Carburetor
The Amal Monobloc Carburetor
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CHAPTER 11 - ELECTRICAL WORK
- Electrical troubleshooting
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- The Switch Connections
- The Latest US Wiring Diagram
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2. A Series Of Articles By the Author
- Modifying The Lucas Charging Sytem
- Adding a Charging Capacitor
- Troubleshooting Charging Woes
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- Troubleshooting Lights Problems
- Troubleshooting Contact Breaker Points
- After-market boxes
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CHAPTER 12: PERFORMANCE:
Performance Modifications
APPENDIX
TABLES
- Engine Tightening Torques
- Chassis Tightening Torques
- Service Limits and Clearances
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- Inch/Metric Conversion Table
- 500 Tech Specs
- 350 Tech Specs
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Wiring Diagrams
- Home (Indian) Models
- UK Models
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- North American Models
- Later NA Models
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FACTORY TOOLS
The Factory Tools