Electrical Technology
The standard amount of electrical charge is called the coulomb. The
coulomb is a measure of how much electricity flows in any part of a circuit in
one second. This is called electric Current. One ampere
is equal to one coulomb per second. When one coulomb flows in one second, the
current flowing is one amp.
We
need a source of energy to pump the electricity around a circuit. This is
usually provided by power supplies or a battery. The power source provides
the electrical pressure (Voltage) required to make an electric current flow. The standard
amount of electrical pressure is called the Volt.
A long thin wire works in the same way as a long narrow pipe. A long
thin cooper wire provides friction, which resists the current flow. This friction is
called Resistance, and the standard measurement of resistance is called an
ohm.
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Series Circuit
A series circuit is one with all the loads in a row, like
links in a chain. There is only one path for the electricity to flow. If
this circuit was a string of light bulbs, and one blew out, the remaining
bulbs would turn off. The squiggly lines in the diagram are the symbol for
Resistors. The parallel lines is the symbol for a Battery.
Click Here To See Other Electrical Symbols |
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Parallel Circuit
A parallel circuit is one that has two or more paths for the
electricity to flow. In other words, the loads are parallel to each other.
If the loads in this circuit were light bulbs and one blew out there is
still current flowing to the others as they are still in a direct path from
the negative to positive terminals of the battery |
Combination Circuit
A combination circuit is one that has a "combination" of series and parallel
paths for the electricity to flow. Its properties are a synthesis of the two. In
this example, the parallel section of the circuit is like a sub-circuit and
actually is part of an over-all series circuit. |
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The
Difference Between AC and DC
In
1887 direct current (DC) was king. At that time there were 121
Edison power stations scattered
across the United States delivering DC electricity to its customers. But DC
had a great limitation, namely, that power plants could only send DC
electricity about a mile before the electricity began to lose power. So when
George Westinghouse introduced his system based on high-voltage alternating
current (AC), which could carry electricity hundreds of miles with little
loss of power, people naturally took notice. A "battle of the currents"
ensued, but in the end, Westinghouse's AC prevailed. |
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This is a simple explanation that shows the
difference between AC and DC.
A
generator consists of some magnets and a wire that is wrapped to form
several coils, known as an armature. A hydro turbo engine or some other
outside source of motion moves the armature through the magnetic field
created by the magnets. In the example a loop of wire is spinning
within a magnetic field. Because it is always moving through the field, a
current is sustained, but because the loop is spinning, it's moving across
the field first in one direction and then in the other, which means that the
flow of electrons keeps changing. |
The electrons flow first in one direction and then in the other, this is
called alternating current.
Alternating
CurrentDirect
Current
Transformers
One
advantage that AC has over DC is that it can easily be "stepped up" or
"stepped down" with a transformer. In other words, a transformer can take a
low-voltage current and make it a high-voltage current, and vice versa.
This comes in handy in transmitting electricity over long
distances. Since AC travels more efficiently at high voltages, transformers
are used to step up the voltage before the electricity is sent out, and then
other transformers are used to step down the voltage for use in homes and
businesses.
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A transformer has two
windings; the primary and the secondary. The primary is the coil which
receives the energy (Ep voltage). The secondary is the coil which discharges
the energy (Es voltage) at the transformer or the changed voltage. If the
secondary voltage is lower, it is called a step down transformer. If the
secondary voltage is higher, it is called a step up transformer. |
The
secondary voltage is dependent upon the voltage of the primary , the number
of turns of the primary windings, and the number of turns of the secondary
windings. |
If
the primary windings of a transformer have 100 turns of wire at 110 volts,
and the secondary windings have 400 turns of wire, What is the secondary
output voltage?
Ep / Es = Tp
/Ts 110 / Es = 100 /
400 100 Es = 44,000
Es = 440 volts
This would be a
step up transformer from 110 volts to 440 volts. |
Electrical Motors
Determining the
Type of Electrical Motor
requires understanding of the many
different motor applications. What is the motor used for?..... Do you
need to reverse the motor?......Does the motor require a large amount of
power?..... Does the motor need to
rapidly respond to changes in speed and
position, or require high acceleration and deceleration?... Click on the the
words type of electrical motor above to review four different motor types. |
Controlling the Direction of a Motor
A
double-pole, double-throw changeover switch can be used to control the
direction of rotation of a DC motor. These switches can be a slide, rocker,
or toggle type switch.
Look carefully at the current arrows. you should be able to see how the
direction of the current flows through the motor and then changes the
direction of rotation of the motor.
Switches like this are used to rewind cassettes in cassette tape players,
but industrial motors require more complex switching and motor starting
contactors because of the higher voltage and current requirements. Three
phase power is required for most industrial uses. |
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Contacts,
Relays, & Solenoids
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Contacts
Contacts are referred to as normally open or normally closed. When a coil of
a relay is energized, the plunger moves through the coil, closing the
normally open contacts and opening the normally closed contacts. When
the contact is initially closed, there is a inrush of current
which is about six to eight times the sealed current. As the plunger
moves into the coil, closing the gap, the current levels drop to a low
level. The contacts tend to get burned after thousands of repeated uses. |
Relays
Relays enable one electrical circuit to switch a second electrical circuit
without an electrical connection between the two. Relays are used to interface
low voltage circuits with large motors, bulbs etc.
Things
to watch out for...
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The resistance of the operating coil. |
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The number of poles and throws |
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Because they are mechanical devices, they will wear out in time. |
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Relays come in many shapes and sizes, choose the smallest relay which
will operate
effectively in your circuit. |
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Solenoid
As
with all output devices, the first consideration is to make sure the working
voltage and maximum safe current are compatible with the rest of the system.
A
solenoid consists of a coil of wire around a ferrous core. When a current
flows through the coil, it becomes a magnet, causing the iron core to move.
It converts the electrical signal into linear kinetic energy. They are often
used in pneumatic circuits when a valve has to be operated electronically to
open and close the jaws of a simple robot arm.
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Switches
Mechanical Switches
Mechanical switches are hand operated, linear motion, or rotary motion
components that control current flow in a circuit. They are often used as
signal devises, to switch circuits on or off, or even to control the
direction of motors by reversing the current flow. In machine control these
switches are used to supply the plc with information relative to the
position of a machine part like cylinder extend or retract. |
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Proximity Switches
Proximity switches consist of a sensor used to detect the presence of an
object without physical contact such as by magnetic fields, radio frequency,
capacitive fields, and light rays. There are many more types of electrical
switches, but these are the two most used in machine control. |
This is the basis of "how" Electricity works
in modern manufacturing processes.
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