Pneumatic Technology
Blaise Pascal first discovered the
physical behavior of a fluid like air and water. Pascal found that when a force
was applied to the end of a
container of liquid, the force was transmitted equally in all directions.
Pascal also discovered that pressure is equal to force divided by the area on
which it acts or the formula:
Force = Pressure x Area
In pneumatics, force is produced by air pressure
acting on the surface of a piston or valve. A force of 100 kPa is known as 1 bar. Normal atmospheric pressure ( the force
exerted on a square meter of land at sea level by a square meter column of air
rising from sea level to the outer atmosphere) is approx 101.3 kPa (1.013 bar).
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A technologist must know the function of each component in a pneumatic
system, and they must also have a good mental picture of its location in
relation to other components. This can best be done by studying the
diagrams of the system.
A diagram may be defined as a graphic representation of an assembly or
system that indicates the various parts and expresses the methods or
principles of operations. The ability to read diagrams is a basic
requirement for understanding the operation of pneumatic systems.
Pneumatic
Components |
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Compressors come in many shapes and sizes, but they all work on the same
principle. Compressed air is produced in a
compressor
and stored in the receiver. Air is pumped through a check valve into the
lower metal
tank called the receiver. When the air inside the receiver reaches the
required pressure, a pressure regulating switch turns off the pump.
Pressure control valves control the amount of power produced by the cylinders,
which converts the potential energy of the compressed air into kinetic energy at
the device.
Pneumatic control
valves direct the air flow, while flow control valves regulate the speed of the
air.
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Pneumatic Cylinders
There are many types of pneumatic
cylinders, but we will discuss just two........ The single action spring return
cylinder and the double action cylinder. |
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The single action
spring return cylinder extents when air pressure is applied to the diameter area
of the cylinder. The cylinder will stay extended until the pressure is
relieved, and the spring returns the cylinder rod to the normal position.
The Force must be higher than the spring return pressure and any load it
is requires to move. If the Area is 3.14 square inches (diameter of
the cylinder is 2 inches so a 1 inch radius squared times 3.14 or Pi) and the Pressure is 100 pounds
per square inch then the following calculation will give you the force.
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1 X 3.14 X 100 pounds
per square inch = 314 pounds of
force.
The spring requires 50 pounds of force.
314 - 50 = 264 pounds.
The cylinder without
friction would be able to lift 264 pounds of load.
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The
double action cylinder works in a similar
way, but because no spring is used to return the cylinder rod a total of 314
pounds of force is available for lifting. The double action cylinder uses
air on both sides of the cylinder to move the cylinder rod. It requires a
different type of valve to shift the air flow and move the cylinder rod back and
forth. Notice how the air is exhausted from each of the two cylinders.
One exhausts out of the same port it entered, while the other exhausts out a
different port altogether. |
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Pneumatic
Valves
Valves
control the switching and routing of the air in a pneumatic system.
While reviewing the operation of cylinders, you may have already discovered
that valves not only have to control the flow of compressed air, but they
also have to control the flow of the exhausted air to the atmosphere. There
are many types of valves used in pneumatic switching circuits. We will discuss just two types:
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The 3/2 valve is used to control a single acting spring return cylinders which
has a single input of air. The input air going to the single acting spring
return cylinder is connected to port 2. When 3/2 valve is pushed, the air
supply will flow from port 1 through the valve and on to port 2 to extend the
cylinder. When the push lever is returned, the 3/2 valve will shift back
and the single acting spring return cylinder will retract, exhausting the air to
the atmosphere through port 3.
The number 3 signifies that the valve has three ports, while the number 2
signifies that the valve has 2 directions or states. (Example Below)
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The 5/2
valve is used to control a double acting return cylinders which has a double
input of air. The input air going to the double acting cylinder is connected to port 2. When
the 5/2 valve is pushed, the air
supply will flow from port 1 through the valve and on to port 2 to extend the
cylinder. When the push lever is returned, the 5/2 valve will shift back
allowing air from port 1 to flow through the valve and out of port 4 to the
cylinder, and the double acting cylinder will retract, exhausting the air to
the atmosphere through port 3.
The number 5 signifies that the valve has five ports, while the number 2
signifies that the valve has 2 directions or states. (Example Below)
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Click here to see
other pneumatic symbols.
This
is the basis of "how" Pneumatics works in modern manufacturing processes.
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