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Wednesday, November 24, 2004 


Suspension and Brake Forum

Discussions about suspension and brake modifications to j-body automobiles.
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 Something you all can find useful in your setups
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Author: Event Online
Date:   12-29-02 06:25 PM

just putting this up here fro some of those still testing and tweaking their suspension for the upcoming season for road racing or just tring to get a good ride. for some of you all it may be general info you already know as for the rest you may just be getting into suspension and dont know some of the basics. either way its a learner or refresher.



Spring Rate Changes (def. important for those who dont pay att. to this)
Modification - Effect on Suspension

Increase front and rear rate - Ride harshness increases; tires may not follow bumps causing reduced traction. Roll resistance increases.

Increase front rate only - Front ride rate increases. Front roll resistance increases, increasing understeer or reducing oversteer.

Increase rear rate only - Rear ride rate increases. Rear roll resistance increases, increasing oversteer or reducing understeer.

Decrease front and rear rate - Ride harshness decreases; tires follow bumps more effectively, possibly improving traction. Roll resistance decreases.

Decrease front rate only - Front ride rate decreases. Front roll resistance decreases, decreasing understeer or increasing oversteer.

Decrease rear rate only - Rear ride rate decreases. Rear roll resistance decreases, decreasing oversteer or increasing understeer.


Antiroll Bar Changes (aka sway bar)
Modification - Effect on Suspension

Increase front rate - Front roll resistance increases, increasing understeer or decreasing oversteer. May also reduce camber change, allowing better tire contact patch compliance with the road surface, reducing understeer.

Increase rear rate - Rear roll resistance increases, increasing oversteer or decreasing understeer. On independent rear suspensions, may also reduce camber change, allowing better contact patch compliance with road surface, reducing oversteer.

Decrease front rate - Front roll resistance decreases, decreasing understeer or increasing oversteer. More body roll could reduce tire contact patch area, causing understeer.

Decrease rear rate - Rear roll resistance decreases, decreasing oversteer or increasing understeer. On independent rear suspensions, more body roll could reduce tire contact patch area, causing oversteer.



Shock Absorber Changes (aka your struts)
Modification - Effect on Suspension

Increase rebound and bump rates - Ride harshness increases.

Increase rebound rates only - On bumps, tires may leave track surface.

Increase bump rates only - Body roll resisted; outside tire loaded too quickly; car won't stabilize into a turn.

Decrease rebound and bump rates - Ride harshness decreases; car may float over bumps.

Decrease rebound rates only - On bumps, tires follow track surface more effectively; car may continue to oscillate after bumps.

Decrease bump rates only - Body rolls quickly; car is slower to respond to turn-in.



Troubleshooting Tire Temperatures
Reading - Handling problem - Reason

All tires too hot - * - Compound too soft for track and ambient temperature conditions.

Front tires too hot - Understeer - Front tire pressures too low.

Rear tires too hot - Oversteer - Rear tire pressures too low.

Inside edges too hot - Too much body roll - Too much negative camber or too much toe-out.

Outside edges too hot Too - much body roll - Too little negative camber, too little toe-out or too much toe-in or wheel width too narrow for tire width.

Center of tread too hot - * -Tire pressure too high.

Edges on too hot - * -Tire pressure too low.

All tires too cold - * - Compound too hard for track and ambient temperature conditions or car not being driven to limit.

Front tires too cold - * - Inadequate load on front tires.

Rear tires too cold - * - Inadequate load on rear tires



Solving Handling Problems
Problem - Manifestation *Solutions

Steady state understeer - All turns or low-speed turns only
*If front tire temps are optimum and rears are low, stiffen rear antiroll bar; *if front temps are too hot, soften front (most likely).
*If front tire pressures are optimum, decrease rear tire pressure.
*Increase if chunking occurs.
*Improper front camber.
*Too much body roll at front, causing excessive camber change.

Steady state understeer - High-speed turns only
*If front tire temps are OK, increase front downforce.
*If front tire temps are too hot, reduce rear downforce.

Steady state oversteer - All turns or low-speed turns only
*If rear tire temps are optimum, with fronts too low, stiffen front antiroll bar;
*if rear temps are too hot, soften rear antiroll bar (most likely).
*If rear tire pressures are optimum, decrease front tire pressure. *Increase if chunking occurs.
*Improper rear camber.

Steady state oversteer - High-speed turns only
*If rear tire temps are OK, increase rear downforce.
*If rear tire temps are too hot, reduce front downforce.

Corner entry understeer
*Front shocks are too soft in bump resistance.
*Too much front toe-in; use a small amount of front toe-out.

Corner exit understeer
*Rear shocks are too soft in bump.
*Front shocks are too stiff in rebound.

Corner entry oversteer
*Rear shocks are too soft in rebound.
*Rear ride height is too high (too much rake) compared to front.

Corner exit oversteer
*Rear shocks are too soft in rebound.
*Too much rear toe-in or any rear toe-out.

Straightline instability
*Tire pressure is too low in one or more tires.
*Too little positive front caster.
*Too much front toe-in or any toe-out in rear.

Straightline speed too slow
*Too much overall downforce.
*Too much toe-in or toe-out.
*Ride height is too hight.

Excessive steering effort - All turns
*Too much positive caster.
*Front tire pressures are too low.

Chassis or suspension bottoms
*Spring rates are too soft.
*Shock absorber bump rates are too soft.
*Inadequate suspension travel.
*Inadequate ride height.

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 Re: Something you all can find useful in your setu
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Author: Event Online
Date:   12-30-02 12:22 PM

When Shopping For Wheels, Is Bigger Really Better?

The last few years, the "touring car" look has gripped the streets, with practically everyone and their brother slapping huge rims and super-low-profile tires on their street rides. These easy bolt-ons may help the car look a lot cooler, but what does it do to performance and ride quality? We wanted to find out.

The only way to get a realistic answer to this question is to do some tire testing ourselves, so we decided to take a popular street car that originally came with 14-inch tires and gradually increase tire and wheel diameter, measuring performance and ride quality at each step. Our ally in this test would be The Tire Rack, one of the largest tire retailers in the free world.

The plan, simply put, was to test a car on 14-, 15-, 16- and 17-inch tires to see what would happen. Would putting 17-inch tires on a car designed for 14s make it a bear to drive? Would the smaller 14s be the quickest?

Plus Sizing?

First off, our use of the term "plus sizing" has nothing to do with large clothes for women. In the automotive world, plus sizing is all about increasing a car's wheel diameter while decreasing the aspect ratio of the tire. This provides a shorter sidewall height without affecting the overall diameter of the tire.

An example of a plus-one fitment is switching from a 185/65-14 tire on a 14-inch wheel, to a 195/55-15 tire on a 15-inch wheel. The wheel diameter has gone up by an inch, the tire's sidewall gets a little shorter, and the since the overall diameter of the tire remains about the same, the car's gearing and speedometer reading don't change.

For those of you unfamiliar with tire size nomenclature, on a 185/65-14 tire, the 185 represents the width of the tire in millimeters, the 65 is the aspect ratio (the lower the number, the lower the "profile" of the tire), and 14 is the diameter of the wheel in inches.

Increasing the wheel diameter two inches over stock--going up from the 14-inch rim to a 16-inch rim and corresponding 205/45-16 tire--is an example of a plus-two fitment. As you can probably guess, increasing the wheel size three inches over stock would be a plus-three fitment. Plus-four, anybody?

Why would you want to put bigger wheels and lower-profile tires on your car? In theory, the car's handling will improve, since you're replacing some of the flexible rubber tire sidewall with a metal wheel. Plus, most people will agree that a car looks better when fitted with low-profile tires on some nice, big wheels.

All theories aside, will the car really handle better on the extra-low-profile tires while still maintaining some civility? That's what this test is all about.

Car and Drivers

It's tough to test tires without a car to mount them on and some people to drive it, so the first thing we did was arrange a team of drivers. If our tire test had a "star" driver, then that guy would be 22-year-old Brian Priebe.

Brian may not be the most seasoned driver on the national autocross circuit, but so far he has put together a resume that most drivers would love to have: SCCA national championship titles in both D Stock (1996) and Formula 125 (1997), while at the 1998 Tire Rack Solo II National Championship he finished second in F Stock to Dean Sapp by just a few thousandths of a second. (In Brian's defense, he had never driven that car before.) In 1999, he took the C Stock national title in a Toyota MR2. He also regularly instructs for the McKamey Autocross School.

Longtime tire man John Rastetter would also be one of our drivers. John serves as the Director of Product Information Services for The Tire Rack, and he been in this business since 1971. Not a tire guy who just sits behind a desk, John has also been a regular autocrosser for more than 30 years and organizes most of The Tire Rack's driving demonstrations for their sales force. He also has road raced with the Midwestern Council of Sportscar Clubs and IMSA.

The Tire Rack also loaned us two other test drivers, Michael Jones and William Loring. Michael has been autocrossing since the early '80s and now races a Dodge Neon ACR at both Nationals and Neon Challenge events. In the winter months, he ice races various Hondas and Neons.

Fellow Tire Rack employee William Loring also has an extensive autocross background, competing since 1986. He currently runs a 1990 Civic Si in E Stock, and with his previous car--a 1984 Civic 1500--won a handful of regional championships.

Representing the common man was David Wallens, managing editor of Grassroots Motorsports. He hasn't won any national titles of his own (yet), but has amassed enough seat time in both autocross competition and testing to know a pointer cone from a timing light.

Now that we had a driving crew, we needed something to pedal around in. We wanted a car that was popular and easy to drive at the limit, yet nothing too boring. We hate to be vain, but the car also had to photograph well--can't have any junky-looking stuff spoiling our tire test article. Lee Grimes, sales and tech manager at Koni North America, came to the rescue, loaning us his personal 1998 Honda Civic EX Coupe. (This testing was done just before the release of the new Civic Si, by the way.)

Lee's car pretty much represents what today's street enthusiast is building: a late-model Honda that's been tweaked with some bolt-on parts. An Ice-Man cold-air intake and Genie stainless-steel exhaust system now help the car breathe a bit better, while a Civic Type R grille, dealer-optional lower lip spoiler and painted rocker panels spice up the exterior. When it's not being used for tire testing, the Civic wears 16x7-inch TSW Alpine wheels and 205/45-16 Yokohama A520 tires.

The car is peppy and fun to drive, but even Lee admits it's nowhere near as quick as the CRXs he and his wife have campaigned in Improved Touring racing. Still, the Grimes' Civic felt significantly quicker than the last stock Civic EX we drove.

Perhaps the biggest improvement on Lee's Civic is the installation of Koni's new Threaded Suspension Kit. Basically, it's a threaded coil-over kit that's designed to be friendly to the daily driver. These new kits, engineered by Koni Holland and Koni Germany, include four Koni Sport-valved shocks (or struts) fitted with threaded adjustable lower spring perches and progressive-rate lowering springs. Most kits allow between two and three inches of lowering, while the threaded adjusters allow unlimited corner weighting and adjustments. Kits are available for 1992 and up Honda Civic, 1975-'84 VW Rabbit, 1985 and up VW Golf, New Beetle, the front-drive Audi A4, and 1992 and up BMW 3 series. Development is under way for the Honda Accord, Mazda Miata, Audi A4 Quattro and BMW M3. List prices are between $1390 and $1990, although we hear actual street prices will be less.

The car scored points right off with our testers. "Great setup for road/street," said Brian. "I was impressed with how the car handled, since I have spent some time in similar Civics with Konis and R tires. In my opinion, this car would turn times much quicker than a stock setup Civic with all the shocks, tires, etc. The spring setup is worth every dollar because it completely changes the handling of the Civic.

"The new Civics are not fun to drive in racing situations," he continued, "but Lee's Civic was a blast. Every time I got out from behind the wheel, I was having more and more fun with the car and astonished of what it would do.

"If we would have adjusted the rear more, I feel it could have been set a little better for Solo, but that is the beauty of the adjustable struts. I bet if the struts were adjusted down on the road and up on the Solo, then the car would contain the best of both worlds."

Fellow tester William Loring also had a blast behind the wheel. "I was certainly impressed with the way the Honda handled itself on the track. We took well over 100 laps in this little car, and it soaked it up without complaint. The brakes never faded, and the motor always felt fresh."

On the street, the car was certainly stiffer than stock, and really only got uncomfortable on roads with serious expansion gaps in the pavement. As you'd expect, ride comfort was directly-proportional to pavement smoothness.

Road and Track

Since plus-size tire upgrades are extremely popular for both street and track use, we intended to test the car in both environments. Our street miles would be racked up on Tire Rack's official Real World Road Ride loop, a seven-mile path through South Bend, Ind.

The loop samples a wide variety of surfaces and driving conditions, including bumpy pock-marked roads, a smooth highway, on-ramps and off-ramps, congested city streets and curvy two-lane roads. As this loop uses all public roads, no times were taken--we just wanted to see how the different tires and wheels would affect ride quality and real-world street manners.

For the performance part of the equation, we had Tire Rack's Performance Test Track Drive autocross site at our disposal. This course is both fun to drive and provides a good workout for the tires, as it contains a slalom, skid pad, fast and slow corners and a quick straightaway. Even though times were in the 30-second range, the course still allowed everyone to fully gauge the tires' performance.

Tires

You can't do a tire test without tires, right? As Dunlop builds the original-equipment tire for the Civic and offers all of the plus sizes needed for our test (all within two percent of the O.E. tire's overall diameter), they were chosen as the tire brand of the day.

The stock fitment for the Civic, the Dunlop SP 20 A/S Metric in a P185/65SR14 size, would be used for the baseline test. The 15-, 16- and 17-inch tires would come from Dunlop's new SP Sport W-10 line of ultra-performance tires.

"The SP 20 A/S Metric is an 'all-season' passenger radial for imported cars and in addition to Honda Civics is used as original equipment on Toyota Tercels, Nissan Sentras and Mazda 626s," explained John Rastetter. "As an original-equipment tire, the SP 20 A/S Metric was designed to blend all-season traction with low rolling resistance and relatively long tread wear.

"On the outside, the SP 20 A/D Metric features three circumferential grooves for water drainage and relatively small, siped tread blocks to help provide the biting edges needed to provide some light snow traction.

"On the inside, the SP 20 A/S Metric features two steel belts and a polyester cord carcass to blend long wear with good ride qualities. The SP 20 A/S Metric tires are S-speed rated."

In other words, the original-equipment piece is a pretty okay, not awe-inspiring tire. However, these tires are perfectly adequate: they're black and round, and they help the car go down the road. The Dunlop SP Sport W-10 tires, on the other hand, are a slightly different animal.

"The SP Sport W-10 is an ultra high-performance 'summer' radial which Dunlop designed to blend good looks with a bad attitude," John told us. "This makes the SP Sport W-10 appropriate for customizing today's sport coupes and sedans because they provide a different look with a size lineup that provides a range of plus-one, plus-two and plus-three fitments. Depending on size, the SP Sport W-10 features V- or W-speed ratings.

"On the outside, the SP Sport W-10's wide tread features large blocks (to enhance dry road traction and handling) that are aligned in a 'waving' directional pattern (to help increase wet traction and resist hydroplaning). Dunlop's 'Chaos' tread block arrangement varies the size and shapes of the tread blocks to help break up the repetitive patterns and minimize noise levels.

"On the inside, the SP Sport W-10 features two steel belts with a spirally-wrapped JointLess Band (JLB) of nylon to reinforce the tread area for high speed durability and predictable handling while minimizing weight and improving ride uniformity. The lower sidewall features Dunlop's Max-Flange Shield (MFS) rim protectors to help protect large-diameter wheels from painful curb impacts."

Basically, the SP Sport W-10 tires are right up there with today's crop of super-performance street tires, the kind which offer better performance than the race tires of only a few years ago.

To help attach the tires to the car, appropriate wheels were needed. Stock 14x5-inch steel wheels were used for the original-equipment setup. These were both heavy (19.2 pounds each) and a little boring to look at. When testing the plus-size tires, aluminum wheels were used: 15x6.5-inch Kosei Racing Senekas and TRMotorsports Typhoons in both 16x7-inch and 17x7-inch sizes.

Testing, 1, 2, 3

We ran the street part of the test first, with John, Brian and David each running the test loop once on each set of tires. A passenger always rode along to provide the driver with someone to discuss the merits of each tire as well as some company. A passenger also made sure the vehicle weighed the same each time it went out. Each driver was asked to always follow the exact same pattern, meaning always use the same lane when more than one was present.

All five test drivers ran the autocross course, always in the same order. The Tire Rack test course allows a flying start, which was followed by five full laps. To help those of us not initially familiar with the course get up to speed, a Lexus sedan was used for practice runs. Some run times were thrown out due to off-course excursions, massive cone executions, and similar problems.

14-inch Tires

No one was surprised by the fact that the 14-inch Dunlop SP 20 A/S original-equipment tires offered the most comfortable ride with the least road noise. However, even on the test loop, their humble origins showed through. Brian said the tires had a spongy feel while offering very little personality. "Not very responsive on the road," he said.

When pushed to the limits on the autocross track, the tire was easily overpowered and failed to make any friends. Handling was mushy, the car pushed every chance it got, and dipping into the throttle quickly produced wheelspin. If the car drifted off-line, bringing it back under control was tough--riding it out was the only option. "Give it lots of space," Mike said.
"Its responsiveness was the slowest of the group, and once it was at the limit, it proved to be somewhat numb and unable to change the path of the car," John said.

Brian quickly summed up his feelings on the 14-inch tires: "Terrible turn-in, terrible grip, terrible power-out." William agreed: "The factory 14-inch wheels and tires had the loose, sloppy feeling you'd expect from an inexpensive O.E. tire on a narrow steel wheel."

15-inch Tires

Swapping the original-equipment 14-inch tires for the 15-inch performance Dunlops quickly made a big difference in how the car went down the road. Performance--and road noise--were both up.

"On the road, the SP Sport W-10 in the plus-one P195/55R15 size confirmed you had changed from the all-season passenger to the ultra high-performance summer tire category," John said. "It was a little louder, harsher and faster responding that the O.E. size."

Brian found that the 15-inch tire "always felt planted to the ground securely--firm, but not unbearable." He called it a good dual-purpose tire in that it both performed and drove well. On the down side, he also noted that tire noise had increased.

On the autocross course, the increased performance offered by the 15s quickly made us forget the wallowy 14s, as William explains: "The move to a wider 15-inch wheel and tire was a quantum jump, providing much better transient response and far greater confidence at the limit in addition to a big increase in overall traction."

Brian also enjoyed autocrossing on the 15s, and found the tire offered good braking and good turn-in. Lateral grip was not great, he said, although power could be easily applied when coming off a turn.

John also preferred the handling of the 15-inch setup, noting increases in steering response and grip when compared to the 14-inch tire. "For that matter, the handling balance of this combination felt great on the Civic," he said. "The 55-series aspect ratio of the tire--the tallest of the three plus sizes--provided good turn-in and allowed the vehicle to take a very neutral mid-corner set. This neutral balance made the car responsive to the driver's input and made making minor corrections relatively easy."

As for lap times, the plus-one setup shaved an average of about 1 1/2 seconds off our times. Plus, the car also looked a lot better.

16-inch Tires

"On the road, the SP Sport W-10 in the plus-two 205/45R16 size was just a bit louder, harsher and faster responding that the plus-one size," John said. Brian agreed, also pointing out how the tires seemed to make the most noise over bumps and patches of mismatched pavement in the roadway. I noticed the same thing. In straight-line acceleration, the heavier 16s also felt a tad slower than the 15s and 14s.

After pushing the 16s to the limit on the autocross test course, John noted that this plus-two setup offered a bit more steering response and lateral grip than the 15s. "The handling balance of this combination felt very good on the Civic as the 45-series aspect ratio of the tire provided a little faster turn-in and maintained good mid-corner stability."

The lower profile of the 45-series tire also made it feel a little edgy, but no one really complained. "Nothing to not like here," Mike pointed out. "Gee, I thought the 15s felt good; these were noticeably better."

Brian also preferred the 16-inch tires over the 15s. "Drives like the 15, but every area is just better on the 16," he said. "Comfortable in all aspects of performance driving."

David also found the car a lot more tossable and controllable on the 16-inch tires. Getting the car back on line was also much easier, and on average lap times were also slightly quicker compared to the 14s and 15s.

17-inch Tires

As ride quality had been dropping in proportion to aspect ratio, we expected the 17s to ride worse than the 16s--but they didn't. Not that either tire rode like the comfortable O.E. radials, but both the 16s and 17s felt about the same out on the seven-mile test loop. If anything, the 17s were a little quieter.

"The plus-three 215/40R17 size felt very much the same as the plus-two size for real world ride, noise and handling," John said. If anything, Brian found the 16s to be not quite as harsh as the 17s.

The increased weight of the 17-inch setup seemed to hold back the Civic when accelerating, but otherwise the car rode around town quite well. Plus, the car seemed to turn the most heads when fitted with the huge rims.

We all found autocrossing on the 17s to be the most fun, as the tail end of the car could be easily kicked around--never mind that all other aspects of handling had been raised just a bit.

"For the ultimate in grip and handling, there is no doubt that the 17-inch setup was the fastest," William said. "They had quick response in the slalom and great holding power in the skidpad. However, I felt they did require a little more attention from the driver. There is an edge to these tires that is much more sharply defined than it is in the smaller wheel sizes."

Brian also found that the 17s had a distinct edge. "I like this quality, but most people do not. This is why I could turn the same times on the 16- and 17-inch tires." Brian also felt that the 17s offered the most lateral grip. Once again, increasing rim size yielded slightly faster times for most of the drivers.

Which Tire for You?

Seriously, that's a question only you can answer, although all of the drivers involved in the test had some opinions.

"If money was no object, and I was looking to turn the fastest possible lap times, then the 17-inch wheels would certainly be the way to go," William explained. "Being the low-budget racer that I am, I like the 'bang for the buck' that you get with the 15-inch package. While they may not look as cool as the bigger wheels, the tires will be cheaper when you wear them out and the rims will be less prone to damage. The 16-inch package might also be a good compromise in this regard."

Brian came away a big fan of the 17s. "Looks the best of all of them and rides better or the same as the 16-inch wheels. Why buy 16s? Just go with the 17s." He added that running 15s in the North where bumpy roads exist and 17s in the South where smooth roads exist would be good advice.

John also seemed to favor the big wheels, even wondering if they held more potential. "If the suspension balance had been tuned to the vehicle's wheel alignment, or a rear sway-bar had been added, it would have allowed the lower and wider plus-two and plus-three combinations to reach their full potential and achieve even more performance.

"The one area of improvement that could not be felt or timed was the one that could be seen," he continued. "it was almost surprising how much each additional inch in rim diameter helped the lowered Civic coupe complete its more aggressive visual statement."

As someone who has always felt that the added weight and increased rotational mass offered by 16- and 17-inch rims were too much for a small car like our test Civic, David came away very impressed by the larger tires and wheels. Sure the 14s rode down the highway the best, but they did nothing to inspire any confidence on both the streets and autocross course. Since all of the plus-size tires were detrimental to ride quality, why not go with the ones that look the best and offer the best handling?

14-inch 15-inch 16-inch 17-inch
Andy 32.82 31.67 * 30.665
32.662 30.866 30.944 30.254
32.234 30.939 31.458 30.428
32.023 31.354 30.937 30.52
32.582 32.023 30.881 *
average 32.664 31.37 31.055 30.467
fastest 32.234 30.866 30.881 30.254

Brian 32.596 30.768 30.472 30.417
32.041 30.683 30.206 30.218
32.078 30.86 30.308 30.234
* 30.906 30.451 30.378
* 30.89 30.405 30.488
average 32.238 30.821 30.368 30.347
fastest 32.041 30.683 30.206 30.218

Max 33.148 31.467 30.776 30.571
33.401 31.682 31.083 30.738
33.451 31.83 31.105 30.748
32.533 31.324 31.333 30.76
32.516 31.192 30.774 30.76
average 33.01 31.499 31.014 30.715
fastest 32.516 31.192 30.774 30.571

John 33.256 31.24 31.131 30.668
32.5511 31.177 30.95 30.566
33.307 31.31 31.274 30.666
32.667 31.217 31.199 30.569
32.656 * 30.944 30.822
average 32.879 31.236 31 30.658
fastest 32.511 31.177 30.944 30.566

David 34.074 32.714 32.916 32.432
34.329 32.265 32.652 31.673
34.964 32.124 31.977 31.629
34.177 32.477 32.252 31.471
* 32.18 32.518 31.349
average 34.386 32.352 32.463 31.711
fastest 34.074 32.124 31.977 31.349

average 33.036 31.456 31.2 30.78
fastest 32.675 31.208 30.956 30.592

* laps thrown out due to off-course excursions.

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 Re: Something you all can find useful in your setu
 Quote    Reply  
Author: Event Online
Date:   12-30-02 12:25 PM

Choosing, Buying and Tuning Shocks

Given enough time, most enthusiasts can figure out how an anti-roll bar or a set of brake pads will increase their car's performance, but how many out there truly understand the benefits of a good set of shock absorbers? Probably too few, which is unfortunate. Properly selected and tuned, shocks can make or break a car's foundation.

If you're one of the masses who believe that a stiffer shock is always the right way to increase performance and decrease lap times, then read on.
"Perceived stiffness cannot be better by definition," explains Jay Morris, owner of the racing shock company Advance Design and parent company Ground Control. "Perceived stiffness would be a misconception compared to actual stiffness, which should benefit the race car.

"Why the distinction? Because there is such thing as a perceived stiffness that is not actually stiff. This is found in a shock that is a poor design with internal leakage preventing any real handling benefit, but which is very stiff over bumps in a misguided attempt to improve handling. The driver feels the bumps more, but the chassis is still uncontrolled. This is usually the very worst handling setup for any car."

What Do Shock Absorbers Do?

Thanks to their common name, most people think that shock absorbers absorb the shocks and bumps experienced by the car as it travels down the road. Technically, this is not true.

In reality, the springs carry the load of the car and regulate the suspension's reaction to any bumps or dips in the road. They're the ones that really absorb the shocks. The shock absorbers time the spring's reaction by changing kinetic energy (the spring moving up and down) into thermal energy (the heat built up as the shock's oil passes through the various pistons and valves).

"Springs hold the car," explains Lex Carson of JRZ Suspension Systems. "Shocks control the spring loading and unloading."

Since the shocks are damping the springs, technically shock absorbers should be called dampers. However, we'll stick with the name shocks or shock absorbers, out of a matter of habit. A strut is basically a shock that is also a load-bearing member, but once again we'll stick with the catch-all name of shocks.

To understand how a shock works, picture a car driving down a road that is perfectly flat except for one speed bump. If the car simply has springs but no shocks, once the car passes over the speed bump, the springs will continue to oscillate until they disperse all of their kinetic energy. As a result, the car will pitch and buck as it drives away from the speed bump.

Now picture a car with both springs and shocks encountering the same speed bump. The springs would once again absorb the bump, but this time the shock absorbers would damp the spring's oscillations (by converting the kinetic energy into heat), allowing the car to calmly drive away from the bump.

Unfortunately, we all live in a world filled with more than one bump. Our cars are constantly encountering all sorts of bumps and dips. Throw in a few turns and place the car in a competition or sporting environment, and you can see how your suspension is trying to do many things at once. This is why a good set of shocks can make the difference.

Defining Our Terms

Like anything in life, there is a certain lingo used when talking about shocks-words like bump, compression, rebound and extension. These words describe the valving or action of the shock.

Bump (or compression) is when the shock rod is compressed into the shock body. Rebound (or extension) is when that rod is extended from the shock body.

Note that the same shock can have different bump and rebound characteristics. You can have a shock that has a slow bump (hard to compress) but a fast rebound (easy to extend). Matching the bump and rebound characteristics of a shock absorber to your car and venue is the trick. Hopefully, we can help you here.

Who Needs Good Shocks?

"Good shocks are probably the second most significant handling change you can make to a stock car," says autocross and road racing national champion Jeff Altenburg, "tires with an alignment being the most significant.

"The only car I competed in without [upgraded] shocks was my 1989 Formula 350 Firebird," he continues. "I ran one event in it at Jacksonville on an undulating lot, and it was floating like crazy. I had a set of hydraulic Konis for the next event which was the Sebring Pro Solo 1991, and the difference was night and day. I won the event and the Challenge."

While some limited-production performance cars like the Miata Sport and Camaro 1LE come from the factory with high-quality shocks, most cars are sold with only commercial-grade pieces.

"The average enthusiast needs a good set of shocks because he is an enthusiast," explains Advanced Design's Jay Morris. "A difference in handling and performance will neither be discovered or cared about by a non-enthusiast, so why spend money? This is the attitude (and usually correctly so) of the car manufacturers, so the average stock or replacement shock is engineered to be adequate, safe and inexpensive as priorities over performance.

"This begs the question of why can't a performance shock also be cheap? It is not so obvious. The primary reason is that a performance shock is both stiffer and simultaneously accurately stiffer. With the increased stiffness comes a requirement for less internal leakage, or bypass. For the non-enthusiast, internal leakage is softer and preferred.

"In an inexpensive shock, the advantageous internal leakage inherent in using cheaper parts (o-rings instead of actual piston wipers, for instance) is utilized as part of the softer damping characteristics desired by the non-enthusiast shock. This puts the base cost below any performance shock, because of the lower quality of parts reducing the need for accurate tolerances. An economist could probably work out an inverse exponential function to describe this, but let's just say that it costs a lot less."

Shocktek's Michael G. O'Callaghan further explains the problems encountered by most street cars: "Typically, when the shocks are at the end of their life cycle, the rod seal will fail (hopefully slowly) and the shock absorber fluid will leak out. The damping characteristics of these aged shocks are not good: the overall damping forces are much lower, the damping curves have changed and there may be air in the shock which may act like a spring. Bottom line: wheel hop, uncontrolled porpoising, excessive body roll. Very dangerous in a collision avoidance maneuver.

"A lot of the readers of Grassroots Motorsports might be changing the mission of a car, such as modifying the car to be more competitive in a weekend autocross, or installing stiffer springs, sways and shocks to make the car corner better on the street," he continues. "In this case, the idea of a 'good' shock is that it is very important to match the components carefully when modifying the suspension of a car.

"Not only does the shock have to control wheel motion and body sway," explains O'Callaghan, "but it has an important influence in controlling the dive and squat of the car during braking and acceleration. And, of course, making sure that the shocks remain functional is an important preventative maintenance function that car owners should perform on a regular basis."

Enthusiasts who lower their cars-whether for looks or performance-also need to considering upgraded shocks. In most cases, the stock shocks will not properly operate when teamed with short, stiffer springs. "OEM equipment is not meant to be operated below stock height," explains Truechoice's Greg Calhoun. "Another thing to keep in mind is that when you lower a vehicle, travel is taken away from the unit. If there is not enough travel, the unit has the chance of bottoming out."

Those enthusiasts involved in competition also need to think about their vehicle's equipment and the effect those parts have on their lap times. "A vehicle's performance is directly related to the performance capabilities of its equipment," explains Jim Arentz, design engineer for Penske Racing Shocks. "When put to extreme conditions of a racing environment, typically the stock equipment does not provide the optimum handling package. Most road cars are equipped to handle everyday driving over a variety of road conditions.

"Racers need dampers that will outperform the stock parts in extreme driving conditions where comfort and ride aren't always a priority. The handling becomes paramount as the control of subtle variations in chassis platform movement and bump recovery can amount to a large gain in lap speed."

Charles Cadieux of Dynamic Suspensions further explains. "A properly-sprung and damped vehicle has a better chance of maximizing the tire contact patch, therefore better grip, better turn in, braking, acceleration, etc."

Are My Shocks Shot?

So, how do you know when it's time for new shocks? Even if your car came with better-than-average shocks, they may be at the end of their lifespan.

"Generally when your shocks are shot, you will feel a lack of control or crispness in the suspension," says JRZ's Lex Carson. "The car may begin to bounce or float when you go over bumps or uneven pavement changes."

"First, the car will feel different on the track or on the road," continues Michael O'Callahan. "It might be different steering characteristics, different behavior over bumps or any other anomaly. Next, visually check the shocks for leaks. And finally, if you're still stumped, you can always have the shocks dynoed."

Note than sometimes you may have a spring problem and not a shock problem. "Spring problems tend to be persistent and consistent, shock problems tend to usually occur only in transitions," explains Jay Morris. "Theoretically, if you have a problem in the middle of a corner (shocks in low-influence mode) it will be springs. Virtually any other time can be shocks or springs."

Sometimes you'll need to take the shocks off the car and inspect them to determine if you have a problem. "A shock problem is easily detected usually by hand-compressing a damper off the car and comparing to another damper that seems to be working correctly," explains Jim Arentz, design engineer for Penske Racing Shocks. "The feel of the damper as it's compressed, the speed at which the shaft returns to an extended position, and the feel of the adjusters are easy hints at problem areas. For the best proof, a shock dynamometer usually can determine the source of a problem instantaneously, whether caused by system contamination, damaged parts, or an incorrectly-built damper."

Also, note than an on-track (or off-track) incident can also cause problems with your shocks. "If the car has been involved in an incident by hitting a wall, guardrail, or another car, then it is best to at least have the shocks looked at," explains Greg Calhoun of Truechoice, Inc. "Most times after a hit, the shock will need to be serviced depending on how heavy the hit was."

You Get What You Pay For

The first tough decision you must face is deciding how much to spend. All of us have budgets, all of us hate to lose, and all of us have to balance the two. In all types of racing, you should buy the best shocks you can afford. Inevitably, you'll second-guess yourself many times and curse yourself for not going to the next level. Hopefully you'll be able to sell some of your first mistakes to your competition.

Shock absorbers come in many sizes and styles. They also vary in price from $25 each to more than $2500 apiece. "The $100 shock doesn't have the technology or the sophistication that a $1000 shock has," explains Lex Carson. "It's like the difference between an IT car and a WSC car."

Why the big difference in prices? The high-dollar shocks have bigger shock shafts, bigger pistons and bigger valve stacks. They are also built with more care to tighter tolerances. All of this costs more to manufacture. We're not saying everyone needs to spend 10 grand on shocks, but buying the best ones you can afford is usually the smart move.

"Excluding a few glaring examples of cheap shocks intentionally disguised as good shocks, you get what you pay for," explains Advance Design's Jay Morris. "Sometimes in performance, sometimes in additional features, or if you spend enough, both."

For example, Jay points out how a $199 Bilstein Sport shock for a Camaro offers good valving and monotube quality, but no adjustment. That same $199 will also buy one Tokico Illumina, which has softer but adjustable valving. However, a true race shock for that Camaro that offers qualities found in both shocks-rebuildable valving, monotube quality and adjustable compression and rebound-will start at $399 each.

Where you buy the shocks and which company you use should also be a factor. Shock tuner Guy Ankeny of Ankeny Racing Enterprises says you should ask yourself the following questions: "Does the person you're purchasing shocks from know about the type of racing you do-or want to do-with the car? Does the shop have references for the types of shocks or shock work that they're trying to sell? Can the person selling you shocks give you any assistance in chassis setup?"

Shocktek's Michael G. O'Callaghan also notes that customer service should be strongly considered when buying shocks. "Can you get decent product support?" he asks. "Even the name-brand manufacturers can get you lost in a maze of phone tag to get even the simplest question answered."

Danny Criss from Leda Suspension also recommends looking at the quality of components and recommendations from other customers. "Serviceability and initial cost play a role as well," he explains. "Customers should be careful when comparing different manufacturers' shocks and struts to ensure that they are comparing apples with apples. A good question that customers should ask themselves is, 'What kind of performance do I want, and what is the budget?'"

Michael O'Callaghan also warns against purchasing low-quality shocks. "Bargain performance shocks can be very inconsistent in their damping characteristics which you'll be able to feel very easily," he says. "Brand name means nothing. Some of the poorest-quality shocks are made by the biggest brands, simply because their shocks are low priced. In fact, some of the very expensive shocks have pretty poor quality.

In response to the recent import performance boom, many new shock companies have sprung up on the scene. Some are truly geared towards the performance enthusiast, while others are better suited for common street use.

"When buying shocks, especially lately, reputation is more important than hype," explains Jay Morris. "Many companies have become aware of the demand for quality suspension components and have thrown their hats into the ring with hastily-developed shocks.

"Paradoxically, high-quality companies are left at the bus stop regarding new customer perception (Bilstein). Even then, there are so many inexperienced 'experts' in the Internet chat rooms that a lot of misinformation is being repeated as gospel. Try to get an opinion from someone who has owned more than one shock."

Options and Choices

Besides quality and reputation, there are some nuts-and-bolts options to consider that are well-suited for the enthusiast. The ability to externally modify damping characteristics is a desirable feature. If you can easily tune your shocks to compensate for tire wear, poor surface adhesion and sometimes even poor driving, you'll be ahead of the game. Note than some shocks can only have their rebound adjusted (single-adjustable shocks), while some can have both rebound and compression adjusted (double-adjustable shocks).

"Double-adjustable shocks are geared to the serious enthusiast who requires specific ride/handling capability," explains Leda's Danny Criss. "The single-adjustable units are simple and easy to adjust and more than adequate for the average guy."

As a driver moves up the ladder, then maybe double-adjustable shocks should be considered. "At some point in a driver's career, independently double-adjustable shocks may be appropriate," says Michael O'Callaghan. "Certainly in purpose-built race cars at the higher levels, double- or even triple-adjustable shocks are appropriate. However, they are always more expensive and sometimes a lot more expensive.

"From my observations, the average guy at an SCCA event would not gain a significant advantage from independently double-adjustable shocks. Those who have them usually change the settings in the same direction at the same time. (When they stiffen the rebound, they also stiffen the compression.) This method of adjustment can be done much more cheaply by a single adjustment, double-acting shock or strut, in which the rebound and compression are changed by the same percentage by a single adjustment.

"Shocktek sells both single- and double-adjustable shocks and struts (based on Bilstein components), and the singles outsell the doubles by a wide margin."

Penske's Jim Arentz doesn't see double-adjustable shocks as so confusing, however: "Double-adjustable shocks are easy enough to understand (basically one bump adjuster and one rebound) that the average enthusiast will be able to understand with some experience and track time."

When purchasing shocks, you should ask if they are serviceable. Shocks comes in two basic flavors: sealed and rebuildable. The rebuildable ones can be repacked and tuned for your exact needs. The sealed ones can only be thrown away when they wear out, and have no potential of ever being upgraded. Of course, the rebuildable shocks have a higher initial cost.

"Konis are a very good off-the-shelf shock, but can be a great shock when rebuilt to autocross or road race specs," explains Guy Ankeny. During this rebuilding process, changes are made to the valving so the shock is better suited for its ultimate use.

"Off-the-shelf shocks are best for the average street enthusiast," says Truechoice's Greg Calhoun. "When doing custom-valved shocks, the customer is usually racing the vehicle in some form, whether it be track events, autocross, or drag racing. When the customer is in fact racing the vehicle, Truechoice will discuss with them exactly what is being performed with the vehicle and its setup to determine the proper valving for their application.

"Custom valving can also be performed to the standard street car, depending on its setup. If the vehicle is lowered in excess of 2 - 2 1/2 inches, it may be a case where the shocks will need to be revalved and shortened. This is necessary to allow for the increased spring rates and sufficient suspension travel."

"Custom valved shocks are for the discriminating enthusiast," says Advance Design's Jay Morris. "When someone is experienced enough to tell the difference in performance and/or lap times, they should consider cost vs. benefit of custom valving; often the price is worthwhile. Some shocks are exclusively custom made, and although they cost extra initially, there is no custom charge to be paid.

"Please note that there are two types of revalving: the limited revalving used to try to use a street shock on a race car, and true revalving of a purpose-built racing shock which optimizes compression and rebound levels, rates of change and limits."

Also note than several companies can successfully convert a street shock to full-race specs, installing the appropriate guts into a street shock shell for production-based race cars.

All of these better race shocks can be rebuilt or revalved at factory-authorized facilities. Depending upon the brand of shock and work performed, rebuilding and revalving can cost $20 to $135.

Rebuildable shocks can also be freshened to like-new condition at the end of the racing season or before a major event. "Shocks should be rebuilt at least every other year to keep them tip-top," says Guy Ankeny. "Fresh oil does make a difference."

Even if the high-dollar shocks totally shatter your piggy bank, you can still shop wisely. "The very least anyone can expect to pay is to find a mass-produced street shock that by coincidence or substitution has sufficient damping for racing," Jay Morris explains. "These shocks usually don't last as long, and racing voids the warranty, but the cost/benefit ratio is very favorable."

Damper Designs

There are three basic designs of shock absorbers: twin-tube hydraulic, twin-tube low-pressure gas, and monotube high-pressure gas. Each of the three has its own abilities and functions, and you will find all three in street or street-derived racing applications.

One of the most common misconceptions is that a gas shock is filled entirely with gas and no oil. In fact, all three designs use hydraulic oil-they just may have a nitrogen gas charge pressurizing the oil in the shock.

The twin-tube hydraulic, as the name implies, has two cylinders (or chambers) and no nitrogen. The inner cylinder is where the rod and piston live and work, and the outer chamber is a reservoir for oil and air. As the rod travels in and out of the inner cylinder during stroking action, it displaces oil from the inner to the outer cylinder, then draws it back inside. Although this is the oldest of the three designs, it still maintains certain benefits and has a place in performance damping.

The twin-tube low-pressure gas shock is much the same as the hydraulic, except that it has a low-pressure nitrogen charge (usually 5-15 bar/70-210 psi) in the outer chamber, instead of the air pocket. Some manufacturers seal the nitrogen in a plastic bag, while others will allow the nitrogen in solution with the oil.

The original theory behind placing the nitrogen inside was that it would put the oil reservoir under pressure and therefore raise the oil's boiling point, reducing the tendency for heat-related fading or foaming as it passed through the valves. That really isn't much of a concern today as the quality of oil has increased in performance dampers. Plus, modern performance shock design has moved away from needle valves and o-ring seals that are affected by heat and viscosity changes, and most street cars and many race cars simply will not generate enough heat to challenge the oil in a proper performance shock.

However, when the nitrogen gas is in solution with the oil, it can give the added effect of damping really minute harmonics and motions that otherwise would not be big enough to make the damper's piston move.

The final design is the monotube high-pressure gas shock. The monotube's entire body serves as the chamber; this allows for a larger piston area, and therefore it has the ability to transfer more damping information over a smaller stroke area. Displacement of oil by the incoming rod is handled by a chamber at the bottom of the unit that contains a high-pressure nitrogen charge (20+ bar/ 300+ psi) and is separated from the oil by a floating piston.

Each design offers certain advantages and disadvantages, so the best choice will depend upon the intended application.

A twin-tube design, when compared to a monotube, has a longer stroke capability and greater oil volume in a similarly-sized unit. Therefore, the twin-tube will tend to give a smoother or more forgiving ride characteristic and still supply the firmness for proper handling control in vehicles that see average or long suspension stroke length.

The larger piston area of the monotube will give more control over much shorter stroke lengths or at the lowest piston speeds, but also tends to ride more harshly for exactly the same reasons. In racing applications where heat generation is more likely to be a factor, a monotube can cool itself more quickly because the shock body is the wall of the working cylinder.

You are likely to find monotubes on non-production-based race cars (formula cars and such), where control over very short strokes is mandatory and ride quality is not an issue, or on production-based race cars where once again control is more important than ride quality. Most of the rebuildable, high-end race shocks will use a monotube design.

Note that gas pressure in the shock can extend the oil's heat tolerances, but can also affect ride height because the greater pressure can act as a slight booster to the spring rate. Cars that run lower spring rates don't want the boost, so they usually use hydraulic shocks or must be willing to compensate for the gas pressure.

Monotubes can also operate while mounted on their side or at any angle, so they are more conducive to racing pushrod suspensions, while twin tubes must operate from upright to no more than 45 degrees from upright (which is still fine for most production-based suspensions).

Before You Call

So let's say you have decided what vendor to go with and you have credit card in hand; now what do you do? Before calling, Danny Criss from Leda recommends you have at a minimum the following info on hand: vehicle year, model and use (street, road race, rally, autocross, etc.).

If the shocks are for a competition car, he also recommends being aware of any limitations set forth for that particular series. While the general trend in racing has been a loosening of the limits set on shocks, you're still better off knowing what you can and cannot run before making any financial commitments.

Retailers need to know the true use of the car, stresses Jay Morris. "No Walter Mittys allowed except for the Walter Mitty Challenge. No retailer likes to field complaints from customers who said they were going to go through drivers school and never did." Morris adds one more caution for prospective customers who may still be coming to grips with reality: "We also need to know how much room you have left on your credit cards."

If the car is a purpose-built car (vs. a production-based race car), there is some other info the shock builder will need, points out Penske's Jim Arentz: "Make and year of car, type of racing, inner spring diameter, spring length, needed bump travel, fully extended length of existing damper on car, number of adjustments desired, and type of chassis mounts."

From the info you provide, the shock company should be able to hook you up with the right shock. "The tuner should be able to calculate natural frequencies (or recommend spring rates) and a good guess at the damping characteristics, while on the phone," explains Shocktek's Michael O'Callahan. "Note that this information should not be a guess out of the blue, or from 'experience,' but should be based on the physics of automotive suspensions."

Rebuilding What You Have

Many of us can't afford to buy new shocks, but we would still like to improve our chances of winning. Upgrading your present shocks may be an economical way to vastly improve your car's transient handling characteristics and bump control.

For instance, if you bought off-the-shelf Konis or Bilsteins, you can have the internal valving modified so that it reacts more quickly or offers more resistance in bump or rebound. Koni shocks that initially came with only adjustable rebound can be upgraded to double-adjustable specs (both adjustable rebound and bump). Likewise, Shocktek can convert non-adjustable Bilsteins to either single- or double-adjustable specs.

This can be done at a substantial savings when compared to purchasing new shocks. At the time of the upgrade, you could also have the valving modified to suit your specific type of racing. Autocross shocks would be valved differently than road race or drag shocks.

Having your shocks upgraded is good, but just as in purchasing, be cautious. This work should be done by factory-trained personnel (that has access to a shock dyno), and hopefully by someone who also understands the type of racing you do. Look for references and look for the reputation the company has within your racing circles.

Tuning for Sport

Guy Ankeny offers the following advice for tuning shocks for road race and autocross competition:

Now that you've bought new shocks, or had your old ones upgraded, how do you adjust them? Well, the best way to adjust them is to test them. Notice that I recommended "test" and not "race." Hopefully you have a favorite test spot local to your home. Test and tune days at your local track work great.

Most shock manufactures will recommend starting with the adjusters in the middle position so you can work towards the extremes of shock valving. Now, with your shocks adjusted to the middle position, head out on track. While driving the car, try to analyze exactly what it's doing, concentrating on corner entry, corner exit and transitions.

For instance, if your car starts to rotate the instant you turn the wheel (you have to immediately counter-steer), there are two basic adjustments to make: stiffen the front rebound or soften the rear rebound. Either of these two adjustments will slow down initial turn-in. Generally, keep adjusting until the car starts to push, then back it off until it feels right. Also, try to adjust one end of the car at a time, so you can feel the difference each step makes.

If you turn the steering wheel and your car doesn't do much of anything, again, your shocks can save you. This situation isn't very desirable, so here's what to try first: Soften the rebound on the front shocks and/or stiffen the rebound on the rear shocks. As in the first example, adjust one end of the car at a time.

Compression damping adjustments to your shocks are handled slightly differently. Somewhere in your race track or test area there's probably a medium-sized dip that you'll need to become acquainted with. This dip will help tell you how much compression to dial into your shocks.

First, drive through the dip at a medium speed with the shocks at a medium setting. If your car crashes into the bump stops, please don't repeat the procedure. Stop and adjust your shocks for more compression damping before hitting the dip again.

Now, retest the procedure, running through the dip and observing what it actually feels like. Was the dip absorbed by the suspension? If it was, I'd try to stiffen the shocks a little further until I didn't like what happened.

You definitely need to take notes during the tests, so that at your next event you can precisely adjust your shocks without having to rely on your memory.

The key to suspension tuning is balance. The car must be balanced to optimize the driver's ability. A balanced car is easier to drive and rewards the driver with consistency. That consistency builds confidence. Don't be afraid to test and seek the limits of your shock's ability-this in itself builds confidence.

Sometimes testing may seem to be getting you nowhere. When that happens, if you can retrace your steps, most of the time the "light" will reappear. (And hopefully that light is not an oncoming train.) You then realize you've made a silly mistake, which needs to be corrected.

If that light doesn't turn on, call the people who sold you the shocks, or contact your rebuild facility. This is why it's important to buy shocks or rebuild services from people who know what they're doing. Unless they can really assist you with adjustments, and not just read from a manual, you are up the creek-with no paddles.



Advice for the Drag Enthusiast

Five years ago, few if any people were drag racing front-wheel-drive cars. Now, it's one of the biggest rages in motorsports, with literally tons of Hondas and Nissan making weekly trips to the drag strip. These days, it's not unusual to see these cars solidly in the 12- and 13-second brackets, territory once owned by V8-powered machines. (The top Hondas are knocking on the door to the nine-second club.)

While drag racing provides some interesting technical hurdles for any kind of machine, front-drive cars in particular face a battery of problems. The biggest obstacle faced by front-drive drag cars is rearward weight transfer.

As soon as the driver jump on gas, the car's weight quickly transfers away from the front wheels and towards the rears. In a rear-drive car, this weight transfer only helps the car launch out of the hole. However, rearward weight transfer does nothing positive for a car whose front wheels are doing all of the work. Stomp on the gas and the drive wheels are left unloaded, allowed to turn horsepower into smoke.

While many people simply throw more and more power at the situation, a smarter alternative exists: tuning with shock absorbers. By keeping the weight up front, traction can be increased and quarter-mile times can be cut down.

For some more insight on this topic, we posed some questions to GRM regular Lee Grimes, sales manager for Koni.

Q: When setting up a front-drive car for drag racing, what kind of shock valving would you use?

A: There are quite a few variables about the car that must be taken into effect, primarily power and traction. The valving required for a slick-tired, 500-horsepower Civic will be different from a lightly-modified, street-tire Civic. Generally, the theory is to limit and control weight transfer at launch while maintaining a drivable car for the high-speed end of the track.

The laws of physics say that the harder you launch, the more weight will transfer from the front to the back of the car and unload the bite of the front tires. You can't get away from weight transfer, but you want to try to control it the best you can.

Ultimately, your 60-foot times are the tool to quantify your launching ability. Having an adjustable shock will allow you to tune your suspension and compare your 60-foot times to pretty easily dial in for the best results. By making very few changes to the car and making consistent runs, shock adjustments will show up in better or worse 60-foot times.

As a rule of thumb, a front-driver will want to try to keep the front tires loaded as much as possible, so a relatively stiff front shock rebound setting that will limit front-end lift would be good, but since you can't stop weight transfer, you don't want to be so stiff that you start to pick the tires up off the pavement and remove bite.

On front compression, you will want a relatively soft amount so that it will readily accept from the rear any weight that is initially transferred at launch. On the other hand, you don't want it too soft so that you get wheel hop (your tire sidewall stiffness will factor here).

On the rear, a relatively soft rebound setting will allow the release of weight that transferred to the rear. Balance this with the need for enough rebound to control the motion of the probably stiff rear springs so the car doesn't pogo stick or oscillate down the track.

Rear compression will be pretty stiff to resist initial rear weight transfer, but too stiff on a bumpy track will make the back end want to dance around nervously at speed. Occasionally we hear horror stories of front-drive racers removing rear springs and shocks in lieu of solid bars to stop transfer, but you just can't stop the laws of physics. Instead, you then are requiring the tire sidewall to become the suspension that it wasn't made to be. Better to allow some motion and try to control it than to have a 100-plus-mph solid skateboard.

Q: On a car with adjustable shocks, how would you set them for a FWD car?

A: Make a baseline run with the settings at soft and look at your 60-foot times. Make consistent passes (change nothing else on the car) while adjusting the shocks in small increments. You should see your 60-foot times drop slowly until they even out and then increase.

Once they increase, go back to the settings that gave you the quickest 60-foot time. Balance this with drivability on the high-speed end of the track. No use in a great launch setting if it is scary or makes you spin out at speed.

Q: Any other advice for shocks in this situation?

A: The more power a drag car makes, the more important it is to assure that the power gets to the ground efficiently. Energy wasted on wheel spin is energy not being used to propel the car forward, so damping and shock valving become increasingly important.

Every engine/drivetrain layout has its own special needs. The squatting characteristics of independent rear suspensions are not an issue on solid-axle cars. Weight transfer that benefits rear-drive cars hampers front-drive cars. In each of these applications, shocks companies that can customize, rebuild, or revalve dampers to meet those needs will be better equipped to improve the launch control and therefore the time slips of the car.



Sources

Ankeny Racing Enterprises
4790 Del Rio Street
Simi Valley, CA 93063
(805) 527-1137

Advance Design
(530) 677-8600
www.ground-control.com

Bilstein Corporation
8845 Rehco Road
San Diego, CA 92121
(619) 453-7723

Boge
3658 Atlanta Industrial Blvd. NW
Atlanta, GA 30331
(404) 699-1131

Carrera Racing Shocks
5412 New Peachtree Road
Atlanta, GA 30341
(770) 451-8811
www.carrerashocks.com

Dynamic Suspensions
85 Valleywood Drive
Markham, ON L3R 5E5
(905) 470-8778

GAB
48511 Warm Springs Blvd. #210
Fremont, CA 94539
(510) 490-7078

H&R
3815 Bakerview Spur #7
Bellingham, WA 98226
(888) 827-8881

Koni North America
1961A International Way
Hebron, KY 41048
(606) 586-4100
www.koni-na.com

Leda Suspension
(248) 542-2370
www.leda.com

Neuspeed
3300 Corte Malpaso
Camarillo, CA 93012
(800) 423-3623
www.neuspeed.com

Overseas Dustributing
210 East Fourth Avenue
Vancouver, BC V5T 1G5
(800) 665-5031
www.overseas-auto.com

Penske Racing Shocks
PO Box 1056
Reading, PA 19603
(610) 375-6180
www.penskeshocks.com

Progress Group
250 Viking Avenue
Brea, CA 92821
(714) 257-0644
www.progressauto.com

Pro Parts West
21417 Ingomar Street #7
Canoga Park, CA 91304
(818) 888-8904

RD Enterprises
(800) 683-2890
www.shox.com

Shocktek
227 Hathaway Street
Girard, PA 16417
(814) 774-8808
shocktek@ibm.net

Truechoice Motorsports
4677 Northwest Pkwy.
Hilliard, OH 43026
(800) 388-8783
www.truechoice.com

Tokico
1330 Storm Parkway
Torrance, CA 90501
(310) 534-4934

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 Re: Something you all can find useful in your setu
 Quote    Reply  
Author: VaBeachKevin
Date:   12-30-02 12:50 PM

Dammit that was long!

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 Re: Something you all can find useful in your setu
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Author: Event Online
Date:   12-30-02 12:53 PM

true, but theres alot of good info in there that the majority on thsi site overlooks when buying suspesnion. some buy things just cause they heard of it, not cause tehy need it...

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 Re: Something you all can find useful in your setu
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Author: Smokin Fire
Date:   12-30-02 04:37 PM

Thanks for posting all of that info (my eyes are a little tired now,) maybee we can have some of it posted in the FAQ so you don't have to write that novel again.

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 Re: Something you all can find useful in your setu
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Author: Event Online
Date:   12-31-02 05:31 AM

not a prob, i got em all saved in word file...

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 Re: Something you all can find useful in your setu
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Author: LNDON_Z24 *
Date:   12-31-02 10:20 AM

That is a lot of work that you did there Event....thanks!!!


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 Re: Something you all can find useful in your setu
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Author: Event Online
Date:   01-02-03 04:48 AM

not a prob LNDON z24, been reading alot of suspension this semester. heard the quote about

"you'll never see an olympic runner with weak ankles" pertaining to build a bas eto put the power to teh ground before anything else and i've been reading up on things.

just another addition, found on mantaparts site. alot of people on this site have said larger front swaybar only will make the car nuetral or give oversteer in he past 3-4 months... this should cover that...

What should you do to improve suspension & handling:

The GM FWD cars are inherently designed to keep going straight if pushed to their limits, this is called "understeer", which was built into the chassis to provide more handling stability- not the best cornering. A car going straight in a critical situation is better than one spinning (oversteer) out of control.

Springs & shocks- The modifications we provide are aimed at giving the chassis better road holding with improved shocks and springs for lower the center of gravity and giving more control of the chassis in all conditions. Our years of racing experience and work with suspension engineers form GM and other companies have led us to building a full line of shock and strut upgrades for the GM small cars- more than any other major manufacturer in the auto industry. Check around, our struts have earned a good reputation in many forms of sports and competition events.

Swaybars- Also called anti-roll bars. The next thing you want to do after lowering the car some is to decrease body roll even more with swaybars- which also serve as a nice chassis tuning tool since there are different sizes to create levels of handling improvement to suit you driving needs. FWD cars need MORE rear swaybar in any application to reduce the built in understeer of the chassis. The larger the rear bar the more neutral (and beyond) you can tune the chassis. At some point a larger front bar will balance the car and flatten the handling even more.

Strut braces- These do not effect the roll stiffness of the chassis per se, but actually control chassis stiffness so that during hard cornering the unibody stays put, and the moveable suspension components can do their job consistently. They improve steering and handling feel the same way with less defection or movement of the related parts from their designed locations, while the shock, springs and swaybars, etc. are controlling the chassis- the same way every time you drive.

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 Re: Something you all can find useful in your setu
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Author: Ed
Date:   01-02-03 01:38 PM

very nice info, thanks, but doesnt the second number in the tire size, represent the percent of the first one ? like a 215/45R17 the tire width is 215 millimeters, the 45 is (45% of the width which is 215) just curious, cus you see a cav with 225/35/18 and a a viper with like 305/35/18 or 19 and the sidewall is alot bigger on the viper, cus 35 % of 305 is more then 35 % of 225, just curious, if im wrong let me know, thanks


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 Re: Something you all can find useful in your setu
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Author: Event Online
Date:   01-02-03 05:29 PM

actually the second numver referes to the height of the sidewall...

check it out:



The first number is the width of the tire in millimeters, measured from sidewall to sidewall. To convert to inches, divide by 25.4 In the example above, the width is 185mm or 7.28".

The second number is the aspect ratio. This is a ratio of sidewall height to width. In the example above, the tire is 7.28" wide, multiply that by the aspect ratio to find the height of one sidewall. In this case, 185x0.60=111mm or 7.28"x0.60=4.36".

The last number is the diameter of the wheel in inches.

To figure the outside diameter of a tire, take the sidewall height and multiply by 2,(remember that the diameter is made up of 2 sidewalls, the one above the wheel, and the one below the wheel) and add the diameter of the wheel to get your answer.

Example...185/60R14 85H or 185/60HR14

185mm x .60=111mm x 2=222mm + 355.6mm(14")= 577.6mm or 22.74"



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 Re: Something you all can find useful in your setu
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Author: Scott Heflin
Date:   01-02-03 07:07 PM

Event...

would you mind to email me those docs? I would like to read them in a more pleasing enviroment and pace.

As for spring rates, can you tell me what stock is? Also, what is ideal nuetral rate for no sway bars on a coilover kit?

thx.




Scott Heflin, President Team Forward Motion TFM   Email

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 Re: Something you all can find useful in your setu
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Author: Event Online
Date:   01-02-03 10:19 PM

little bit more i found and scott check your mail

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 Re: Something you all can find useful in your setu
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Author: LNDON_Z24 *
Date:   01-02-03 10:38 PM

This is one of the most usefull things that I have seen on the board...good job!

Can you e-mail me this info as well event?


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 Re: Something you all can find useful in your setu
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Author: Event Online
Date:   01-02-03 10:59 PM

****lndonz24, i didn;t have your email to send the word file, bt i sent it through the site... let me know if you get it...*****





Brake Pad Choice

Increasing your braking performance is one of the easiest-and cheapest-ways to lower lap times. By shortening your braking distances, you can stay on the power longer and drive deeper into the corners. This may sound academic, but too many racers take brakes for granted and thus neglect one of the most important aspects of their car's performance. On the track, as well as on the street, good brakes can also be the difference between life and death.

One of the easiest ways to increase your braking potential is to select the right compounds for your brake pads and shoes. Spending lots of time and money retrofitting trick, aftermarket big brakes could be a waste if you haven't first maximized your current brake setup.

Proper pad and shoe selection can make the difference between being a back marker and being a contender. Carbotech Engineering's Larry Narcus-a chemist with 30 years experience in plastics who has since decided to devote his energies to manufacturing better brake pads and shoes-tells of a customer with an Improved Touring Corvair came to him looking for some shoes. Now, if you're familiar with Corvairs, then you know that they have big drum brakes at all four corners. Not exactly high-tech, but according to Larry, they can be made to stop well with the proper shoe selection. Next time out, with the proper shoes in place, the Corvair driver dropped six seconds off his lap times. Think about that: six seconds. How much would you pay to drop that much from your lap times?
Not All Compounds are Created Equal

What's the secret to choosing the right pad or shoe? Obtaining a basic understanding of your needs and then matching them to the proper compounds. It's also useful to listen to the experts (hopefully, the people selling the stuff).

Brake pads and shoes, like a lot of things in this world, are available in a large number of flavors. Some are good, and others are so-so. Understanding this will make life easier. Let's take a look at what kinds of compounds are available:

· Organic: These are the $6.99 pads that you can get at the local parts shop; essentially, you get what you pay for. Organic pads are made up of compressed wood and/or paper, and perhaps some low-grade metal has been thrown in. Their friction coefficient (how well they grip against the rotor or drum surface) is very low, and they can't handle the high temperatures associated with any sort of performance driving. Basically, these pads not appropriate for competition use.

· Semi-metallic: These are definitely a step in the right direction. Expect to find much more metal in the mix (probably iron, but maybe brass or bronze) along with a better binder (what holds the pad together). The friction coefficient is higher (meaning the pads will provide more bite against the rotor) and they will wear better. Semi-metallic pads and shoes are the basic $30/pair-type found down the street. Usually a better choice over organic compounds, but you could do better.

Carbon-based metallic: This is the good stuff that we'll be talking about today. The price goes up a bit, but performance rises many times over. Carbon and various metals (iron, nickel, brass and bronze) are thrown into the mix, and a better high-temperature epoxy binder holds everything together. The friction coefficient is much higher than semi-metallic pads, and in general they are also less dusty. Carbon-based metallic pads are offered by several companies in many different compound mixes. Hawk, Performance Friction, Porterfield, Cool Carbon and Wilwood (Polymatrix) all offer quality carbon-based metallic pads. Besides selling brake pads, Carbotech and TS Imported can also reline the backing plates from drum brakes with these modern materials.

· Carbon-carbon: Odds are you don't have these brakes (carbon-fiber rotors with carbon-fiber pads), unless you run in FIA races in Europe.


Choosing a Compound

Even carbon-based metallic pads are available in different compounds; choosing the right one may require some research and soul-searching. Basically, you need to match the right pad to your application. If you're worried that no one has pads or shoes for your oddball application, rest assured that some suppliers can do custom installations or reline your existing backing plates.
But how do you know which pad is right for you? Well, since no pad can do it all, you need to look at several different areas of concern when shopping for brake pads and shoes. By discussing these concerns with the different suppliers, you should be able to match your needs to the right product.

· Your first concern should be stopping power. This is measured by a friction coefficient, and the higher the coefficient, the more stopping power available from that compound. However, compounds with very high friction coefficients tend to be hard on rotors and drums, which may not be desirable in some situations (like on the street or in an endurance race). Like most things in life (brake pads included), it's a trade-off where you must look at the whole picture and decide which concerns are most important for you and your application.

· Modulation, the lack of the tendency for the brakes to lock up, is also a high concern for most of us. Modulation helps control the car, as locking up the brakes can put you in a spin. Again, different racers need different degrees of modulation. An autocrosser, to whom every hundredth of a second is valuable, simply cannot afford any lockup. Therefore, lots of modulation is important to him. An endurance racer, on the other hand, can deal with less modulation if it means getting longer pad life.

· Fade resistance is another big factor. Every compound has a temperature range in which it likes to operate; matching the compound to your brake temperature range is crucial. Most racing pads have a 600 to 800 degree window for their operating temperature, while brake temperatures generated by street driving tend to be much lower. So there is no way a great road race pad designed to work under high temperatures is going to stop well on the street. Nevertheless, many people seem to labor under a major misconception as they buy "racing" brake pads for their street cars and, when these pads fail to meet their expectations, they feel cheated. Be honest with yourself and buy wisely.
Likewise, a heavier car is going to generate more heat than a lighter car. By working with your vendor, you should be able to match your driving conditions to the proper compound. Tell them what conditions you race under, what tracks you visit and how hard you are on the brakes.

· Rotor and drum friendliness can also be a factor to some drivers, especially those with older cars. Some compounds, while they'll stop you on a dime, can be very hard on rotor and drum surfaces. If you race a car for which these replacement parts are hard to find, like a vintage Bugatti for example, then having friendly pads and shoes may be a prime concern-perhaps even more important than absolute stopping power. Likewise, a set of pads that will chew up a set of rotors every three hours will be of little use to a racer about to run a four-hour enduro.

· For a lot of us, economics also need to be addressed. However, don't simply look at the final price when shopping for new pads and shoes. If a pair of brake pads costs twice as much as the competition but lasts three times as long, which is the better deal?

· While not a huge concern for everybody, brake dust and squeal can be a factor for some people. If neglected, dust can attack the finish on a set of wheels, quickly turning a prized set of rims into an eyesore. At the extreme end, hot flakes from the brake pads can land on the fenders of a car, singing the paint. Now, a road racer may be willing to pay that price, whereas a street driver may not.
For a lot of people who only drive on the street, squealing brakes can be a major inconvenience. If you don't like being tortured by a set of wailing brake pads, move this consideration to near the top of your list.

· The rate of wear is also something to think about, although it is related to many of the factors we already discussed. But to bring back our endurance driver, it may be the most important factor when selecting new shoes and pads. Again, be sure to discuss this factor with the guys selling the goods.

Speaking of wear, some companies offer slightly thicker pads designed for endurance racing. As a side benefit, these thicker pads seem to handle heat better and provide better braking characteristics. (The more pad material, the bigger the heat sink). While extra-thick pads may seem like the answer to everyone's problems, there is a limit-make the pads too thick, and you'll need thinner rotors, which is not a good move.
Matching the Pad to Your Application

The biggest part of buying brake pads is matching the compound to your application. So, let's take a look at some common applications and what kind of braking compound characteristics they require.

· Though they may seem different at first, autocrossers can require the same compounds as high-performance street drivers. Both need effective cold stopping power and lots of modulation.
In autocross, there is no time to bring the brakes up to the temperatures required by many "racing" brake pads. You need full stopping power right off the line, and you need it right away. Likewise, when out on the street, you also have no time to wait for brakes to heat up, and here the stakes are a lot higher. On the street, your brakes have a lot of time to cool off between stops, so it is important to pick a pad that will be happy to work while cool. For both applications, look for compounds designed to work in the 100- to 800-degree range.

Modulation is also important, both when autocrossing and on the street. It's the kiss of death for an autocrosser to lock up a brake. A skid means lost time, which means the run is junk. With only three or four runs at an event, that can be the end of any chances of a trophy. On a road course, a racer can usually overcome or bounce back from a skid on the same lap; autocrossers, by the nature of their sport, don't have that luxury.
Cost and a lack of audible squeal can also be factors, depending upon the individual. Some of us are also willing to live with more dust than others.

· Track events and drivers schools are gaining popularity; these drivers also need to select the right compounds for their needs. Generally, they will be looking for good modulation and lots of stopping power. The main difference between them and the autocrosser is the temperature range of their brakes. Generally, and depending upon the car, driver and track, they'll need to select a compound that works in the 300- to 1100-degree range.

These pads and shoes require some heat to work properly, so you should strongly consider swapping to these "track pads" before heading out on course-just as you mount sticky tires before an event.
· Road racers, whether they be sedan or formula car drivers, also have to look at more at fade resistance. Stopping power and modulation is still very important, but fade resistance throws a new factor into the equation. This will require a pad that can work in the 400- to 1400-degree range, depending on track, car type, length of event, level of brake cooling and driving style.

As road racing conditions can change from event to event, you may want to consider using different pads for varying conditions. Remember that a track like Sebring is a lot harder on brakes than Roebling Road.
Weather conditions can also cause a change in braking compound requirements. In the rain, you may need more modulation than all-out stopping power. Racers are eager to change tires when faced with rain, but why not brake pads? In some situations, like at last year's rainy ARRC, rain and its effect on stopping power is a deciding factor for many drivers.
Economics and rotor/drum friendliness can also be factors for road racers, especially those running endurance events or driving older cars for which replacement brake parts are getting harder to find. As we discussed before, rotor and drum friendliness may be top priority for a vintage car racer.

So, which brake pad is best for you? Unfortunately, there is no way we can tell you exactly which pad or shoe will work best for your application. Hopefully we have educated you enough so that you and your retailer of choice can intelligently discuss your needs and match you up with the proper compound. Doing so may take some testing and time, but in the end you'll have the stopping power you need.
Brake Fluid

While you're focusing on brake pads, don't forget to check out your brake fluid. If you can't remember the last time you changed your brake fluid, do so now. Brake fluid absorbs moisture over time, which causes a large number of problems, including spongy brake feel, rusting components, etc.-none of which you really want to deal with. Speaking of brake fluid, remember to bleed it often at an event, especially if you're racing in a humid climate. Your brake fluid is expected to work under some incredibly hot situations. In many cases, this is also a weak spot in the system.
When buying fluid, remember that the higher the rating, the better the stuff. DOT 4 fluid is better than DOT 3, and DOT 5 is better than DOT 4. However, beware of silicone-based DOT 5 fluid-it can give you a mushy pedal. Go with glycol-based DOT 5.1.

Brake Lines

When you stomp on your brake pedal, the fluid not only pushes through the brake lines, it also pushes against the brake lines, causing inefficiency in the system. How can you combat this loss? Replace the stock rubber brake hoses with braided stainless-steel lines. The swap is fairly easy and inexpensive. Expect a firmer pedal when done. Check your rulebook before making this mod; also, not all stainless lines are DOT-legal.

Brake Ducts

Brakes work on the simple principle of converting kinetic energy into heat energy; helping your brakes get rid of that heat will allow them to function more efficiently. Hence, a little duct work may be in order. Scoops and duct materials are available from numerous race shops. Likewise, running wheels that have a lot of space between the spokes will also help disperse heat.

Master Cylinder

Is your master cylinder junk? Then either replace or rebuild it right away. As the heart of the braking system, a master cylinder's health is vital to proper braking. If it's time to replace your master cylinder, remember that bigger is not better; moving to a master cylinder with a larger cylinder diameter will result in lower line pressure, causing less pressure between the pad and the braking surface. This is bad.

Bias Knobs

Have you severely lowered your car? Doing so can mess with the front-to-rear brake bias, which now needs to be changed. A brake bias knob, located inside the cockpit, allows the driver to adjust the brake bias as needed.

Pedal Covers

It may seem obvious, but having slippery brake pedal covers can hamper braking. Ever step on the brakes and have your foot slip off the pedal? Whether you install some fresh, new, original-equipment rubber pedal covers or trick, drilled-out pieces, you'll be in better shape.

Practical Test

All of this talk of brake pads is great, but we needed a little practical exercise to back it up. We wanted to measure how much a swap in brake pads alone would change things in the real world.

For the test vehicle, we grabbed our editor's 1988 Honda CRX Si. Several factors made his CRX a prime candidate: First, with almost 170,000 miles on the clock, this car's brakes were nothing to write home about. The system had been well maintained during that time, but the brakes were average, at best. The fluid was fresh, but the system lacked any real bite.
We also wanted to see how well a disc/drum system could work with the proper compounds. A lot of people consider drums yesterday's news, but we wanted to see if a set of modern compounds would make them happy.
Finally, big-brake swaps on Hondas are all the rage. Everyone and their brother is touting cross-drilled, slotted and over-sized rotors for the front and rear of Hondas. We wondered if could we get killer performance for a fraction of the cost and without the hassles of re-engineering our brake system.

Baseline Tests

Before performing any baseline tests, we refilled the brake system with Castrol LMA brake fluid, bled the brakes and checked our tire pressures. Except for the Personal steering wheel and AutoThority short-shift kit, the rest of the car was bone stock.

We grabbed our Vericom VC2000PC on-board data acquisition system, put J.G. (our resident hot-shoe driver) in the driver's seat, and set out for our top-secret test site.

Then we did some baseline tests. Our first stop from 60 mph took only 148 feet while generating .875g of force. The stop took 3.62 seconds, and some right-rear lockup was observed.

By our second stop, the pads were already showing they were giving up the fight-it took an additional 10 feet to stop from 60 mph. Our g force readings had fallen to .840 g, and the stop took 3.83 seconds.
Things didn't get any better after that. Our CRX took 161 feet to come to a halt by the fourth run. Fade was running rampant, and it was already time to allow the brakes to cool off. We ran some more stops that day, and our g force readings hovered in the .84 to .88 range. The average was .858g over the eight stops we measured. Before heading home, we had to drive around a bit so the brakes could cool.

Looking to Improve

With our baseline figures in hand, we started our search for new pads and shoes. This is a street car, remember, so cold stopping power is very important. We also plan on autocrossing the car, so fade and modulation were also high on our list.

Larry Narcus at Carbotech listened to our requirements and matched us up with the goods. Up front we would try his new "Mean Green" Kelated-metallic pads. These are designed to work in the 100- to 750-degree environment, perfect for the street and autocross use. He also promised no fade and excellent modulation. For the rears, we would try his Silver Streak shoes. These offer a slightly lower friction coefficient than the Mean Greens and would compliment the Kelated-metallic front pads, he said.
Randy Duval at AllSpeed helped install the new pads and shoes, which were no harder to install than your garden variety OE pieces. We found our original-equipment pieces to be rather worn, probably not entirely unlike most street cars out there. Our rotors were looking a bit thin, but we decided to keep them on and see what the pads alone would do.
With the Carbotech pieces installed, we followed Larry's instructions and properly bedded in the pads. Then it was time for more testing.
J.G.'s first run on the Carbotechs registered an astonishing .929 g. However, the stop took 162 feet. This was probably due to the fact that the pads were still unfamiliar with the irregular surface of the rotors. Also, our CRX had average street tires on it, but like we said, we wanted to simulate a real-world test.

The next stop saw the distance plummet to 144 feet at .896g. The stop took 3.40 seconds and J.G. reported that modulation was excellent.
We ran seven more stops that session; by the end we had the stopping distances down to 141 feet. Even towards the end of the test, the brakes were still stopping well, showing g force readings as high as .995g after half a dozen repeated stops from 60 mph. We averaged .923g over the nine stops we recorded with the Carbotech shoes and pads. Our stops took as little as 3.18 seconds and the stopping distances were now as short as 140 feet.

At no time during this test did we observe fade or any modulation problems. Unlike the stock pieces, we never had to allow the brakes to cool off once we installed the new shoes and pads.

These tests were all conducted literally minutes after the Carbotech shoes and pads were installed, so naturally the braking performance should only get better as the pads conform to the rotor surfaces. We have gone ahead and ordered some new rotors; we can't wait to see how the pads work against a fresh surface (we'll have the pads resurfaced before installing them). As for tires, we'll test the car again once some fresh rubber arrives. Remember an important fact: the brakes stop the wheel; the tires stop the car. Your brakes are only as good as your weakest link in the system, and right now our tires can't keep up with our brakes. And yes, all of this data will appear in a future issue.

This simple brake pad and shoe change has given us fantastic brakes for a fraction of the cost of a over-sized, drilled rotor conversion. It may not look sexy, but it certainly gets the job done.

Any down side to these pads? Not really, although we have gotten some squeal under low line pressure situations (like when slowly rolling to a stop). There is also some dust, but that's why wheel cleaners were invented. Still, for day-to-day driving, we have to say that these brakes are perfect.

Trusims:

In the world of braking, there some facts that are undeniable.

· A brake pad or shoe that isn't wearing isn't working. Remember, the
things have to wear to work.

· You're going to get what you pay for. (Where isn't this true?)

· There's a brake compound out there for everybody; you just have to do some looking to find it.

· No one really knows what causes brake squeal. All brakes produce squeal, but our ears cannot always hear it.

· The rear brakes are there for a reason. Just because the fronts do most of the work, don't neglect the rear brakes.

· Brake pads and shoes are only part of the story; make sure your entire braking system is up to snuff.

Some brake pad suggestions based on end-use:


High-performance Street/Autocross

Hawk HP Plus, Black
PFC Street Pads, Z-Rated, 80 Compound
Porterfield R4, R4S
Carbotech Kelated-Metallic


Track Events

Hawk Black, Y5, Blue
PFC 80, 83, 93, 93 Compounds
Porterfield R4, R4E


Road Race

Hawk Black, Blue, HT9
PFC 80, 83, 93, 93 Compounds
Porterfield R4, R4E
Raybestos Polymatrix
Wilwood Polymatrix

Sources
Baer Racing
3108 West Thomas Rd. #1201
Phoenix, AZ 85017
(602) 233-1411
http://www.baer.com/

Carbotech Engineering
1080 NW 53 Street
Ft. Lauderdale, FL 33309
(954) 493-9669
http://www.carbotecheng.com/

Hawk Brake
920 Lake Rd.
Medina, OH 44256
(800) 542-0972
http://www.hawkbrake.com/

Performance Friction
83 Carbon Metallic Hwy.
Clover, SC 29710
(800) 521-8874
http://www.performancefriction.com/

Porterfield Enterprises
1767 Placentia Ave.
Costa Mesa, CA 92627
(800) 537-6842
http://www.porterfield-brakes.com/

Raybestos Brakes
4400 Prime Pkwy.
McHenry, IL 60050
(815) 363-9000
http://www.raybestos.com/

Stainless Steel Brakes Corp.
11470 Main St.
Clarence, NY 14031
(800) 448-7722
http://www.stainlesssteelbrakes.com/

Wilwood Disc Brakes
4700 Calle Bolero
Camarillo, CA 93012
(805) 388-1188

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 Re: Something you all can find useful in your setu
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Author: LNDON_Z24 *
Date:   01-03-03 06:07 AM

Event - Nope...did not get it, try sending it to LONDONZ24@yahoo.ca.


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 Re: Something you all can find useful in your setu
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Author: Event Online
Date:   01-03-03 12:28 PM

ok its sent, let me know when you get it...

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 Re: Something you all can find useful in your setu
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Author: LNDON_Z24 *
Date:   01-03-03 12:58 PM

Got it, thanks!!!!



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 Re: Something you all can find useful in your setu
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Author: John Lenko
Date:   01-03-03 03:03 PM

Wow! Nice info.. going into the FAQ for sure - question is, where's it from? Can we use it like that, unedited?

...j



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 Re: Something you all can find useful in your setu
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Author: Event Online
Date:   01-05-03 03:23 AM

Know your offset

The offset of a wheel is the distance from its hub mounting surface to the centerline of the wheel. The offset can be one of three types.

Zero Offset
The hub mounting surface is even with the centerline of the wheel.

Positive
The hub mounting surface is toward the front or wheel side of the wheel. Positive offset wheels are generally found on front wheel drive cars and newer rear drive cars.

Negative
The hub mounting surface is toward the back or brake side of the wheels centerline. "Deep dish" wheels are typically a negative offset.

If the offset of the wheel is not correct for the car, the handling can be adversely affected. When the width of the wheel changes, the offset also changes numerically. If the offset were to stay the same while you added width, the additional width would be split evenly between the inside and outside. For most cars, this won't work correctly. We have test fitted thousands of different vehicles for proper fitment. Our extensive database allows our sales staff to offer you the perfect fit for your vehicle.



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 Re: Something you all can find useful in your setu
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Author: Event Online
Date:   01-05-03 01:06 PM

yup john, no copyrights on any of it. some of this i pulled out a book i am reading on suspension, so typing it was a b*#$%. but everything else is just exceprts

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 Re: Something you all can find useful in your setu
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Author: Thud
Date:   01-05-03 11:17 PM

getting ready to rebuild the suspension on the '93. needed to chew on some that stuff. My head hurts now, but thanx for the work putting it all up, eh.







Oooh... Doughnuts.

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 Re: Something you all can find useful in your setu
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Author: ArcticFireGT
Date:   01-05-03 11:36 PM

So, what is the stock spring rate?



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 Re: Something you all can find useful in your setu
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Author: Event Online
Date:   01-06-03 01:04 AM

articfire, not sure as of yet, looking for a spring dyno around here. EIP tuning is open here in Md tomorow. i dont mind shelling the cash to find out... thing is the stocks are agreeably softer than any coils you can install right? so we knw they may be in the 3250 range. but heres the other factor to no overlook. the stock springs are progressive right? well the bottom coils will obviously be thicker and a higher spring rate with the smaller coils being a lighter spring rate. thats the tricky part.


i'll get it figured out soon though. still reading about seeing if there is a way for a progressive spring rate to be accurately measured.

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 Re: Something you all can find useful in your setu
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Author: Event Online
Date:   01-08-03 03:00 PM

that should read 3-250 range.

also alot of you are asing about 26mm bars, i highly suggest you read mantaparts page on sway bars which states they are not to be used without another bar to somewhat offset it. sure it may look cool to have one tire up in the air, but that hurts handling. 26mm bars are too large to be used alone without a bar on the other end to offset it to some degree. and by bars i am referring to swaybars.

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