Given to
Short Fuse Pyrotechnics by an
anonymous contributior. Reprinted with
permission.
I admit it. I was bored. I
needed
a pyro fix. Luckily I knew just what to do, I
grabbed
my copy of "Best of American Fireworks News
II" and started leafing through it. I
wanted something not too complicated.
Something without a lot of pasting and
waiting
to dry times. No trips to the hardware/garden
center store for a pound of "unobtainium".
At first glance, "Double Voice Crackers by
AJS" didn't look that promising. Here we go
again; make tooling, roll some tubes, let 'em
dry, go to store, buy a bandsaw, bandsaw
to length, yada, yada , yada. But then the
last paragraph caught me, Orville Carlisle
loved
these things! If they were good enough for
that venerable old gentleman, I wanted to
look
into them.
First of all, let me try to describe what a
"Bing Bang" cracker is. Picture, in your
mind, a
tube. Somewhere near the center is a clay
plug. Ah, now the interesting part, through
the
clay plug is a piece of visco. Picture tube
with plug , fuse ends are sticking into each
half
of the tube. Now imagine filling one half
with black powder and sealing with cardboard
disk and tape, and putting a healthy amount
of flash powder in the other end, then also
sealing with disk and tape. If you can carry
all this in your head ,put another piece of
visco through the sidewall into the black
powder, stand the tube on end , black powder
side down, light fuse and retreat.
The black powder charge lifts the device to
50 feet or so and about then the flash goes
off.. Neat!!! The height of the second bang
really adds to the echo effect, it gets the
neighborhood dogs barking much more
effectively.
I decided to take a photo of the complicated
tooling and exotic parts needed to make this
device. If you can't find or make these
needed items perhaps it is time for a new
hobby.
I had some tubes from a well known supplier
that were pretty close to what the article
recommended, but were about 5" long. I tried
cutting them to the recommended 4 " but
had better luck using the tooling, as is,
with the longer tube. One side is longer as a
result. This modification gives more room for
black powder and you get better height out
of the "Double Voice". As a side note, I have
had absolutely no luck
rolling tubes. I am
tube-iclly challenged, anyone willing to
offer hands on help out there?
I made the tooling right as it says in AFN.
Well kinda, the tubes I had were only 1/2"
inside diameter, instead of the recommended
5/8ths. I grabbed some half inch dowel I
had and forged ahead. Cut one piece of 1/2"
dowel about 2 3/4 inches long . Drill a 1/2"
hole about an inch deep in a 2X4. Glue in the
dowel. Drill a hole in the top center 1/8th
by 3/4" deep. This can be done without a
drill press ( I did it) but it sure would be
easier
with one. You are done building the ramming
nipple. Next, the ramming drift is cut about
4-5 inches long with a 1/8th by 1 and 1/4 "
hole. in one end. The hole's edge should be
counter sunk slightly. Do it, you'll thank me
later. Let's make some. First, cut a piece of
good visco 2 and 1/4 " long. Angle cut the
ends.
Put the visco in the ramming nipple drilled
hole. Place a tube over the nipple and put in
enough powdered clay to get you a 1/2" plug
after ramming. In the photo you can see a
scoop I made from an empty 308 NATO cartridge
. I cut off the skinny part, put a slice in
the side, and glued it to a dowel for a
scoop. Now we have to fit the ramming nipple
into
the case and get that pesky piece of visco to
fit in the 1/8th hole we drilled. The bevel
helps, as does making the visco as straight
as possible . This is the only
(slightly) hard
part of the whole procedure. These "Earth and
Sky" crackers really are a simple ,2 hour,
start to finish project.
Rap the drift sharply with a hammer as you
would to ram a clay plug in any device. A
non rebounding, like a dead blow hammer,
works well for me. I like to feel just a
slight
bulge on the outer wall of the case, then I
know I've "set" the plug. Take the drift out,
remove the case from the nipple, shake out
the loose clay and peek inside. Amazingly
the visco looks fine, the little bit of dust
on the ends of the fuse doesn't seem to
affect
ignition.
I always drill a 1/8" hole in the side of the
case next. I try to line up the side hole
near the
end of the visco inside the tube. When I put
the ignition fuse into the side of the
"Double
Kick" cracker I try to keep the two ends
close together and hot melt around the fuse
on
the outside of the case to keep everything
lined up and in place. I don't know if it is
necessary, but it my first "SkyBomb" cracker
worked so well I've never tried any other
way.
Fill the fused side (which in my version of
"Heaven and Earth" crackers is the larger
cavity) with 2F commercial black powder. Home
made meal doesn't work as well with
these devices. Well, my homemade meal doesn't
anyway. Seal the end with a cardboard
disk or two. The total thickness should be
about that of a dime. Put two pieces of 1/2"
wide filament packaging tape over and down
the end. Then take a wide piece of
masking tape and cover it all up. Yes, I
know, it not the way it was done by the old
masters, but I firmly believe the old masters
would have used filament and masking tape
if they had it.
The other end cavity can be filled with whatever strikes your fancy. The real crowd pleasure is still a dose of good 70/30 flash powder. You DO NOT have to fill the end with flash. I use ONE scoop made from an empty 9mm cartridge, and they are quite loud. After filling the 'payload' end of the "Earth & Sky" cracker seal the end with another disk and some more masking tape. Filament tape isn't needed for the flash end if you have a decent flash powder. To fly right the "Up and Down " cracker must be placed UPRIGHT on a solid hard base. They have a tendency to tip so you might want to make a holder/base as I did. Three pieces of hardwood are needed. One is the base and the other two are screwed on to the base to form a triangle. The "Bing Bong" is rested in the inside elbow of the triangle and the fuse is lit. Back off a healthy distance. Bang! watch the launch! The inside visco burns long enough to give you that nagging feeling you did something wrong. You dread combing the area for the unexploded flash cracker and then BOOM.! Ah, the sweet sound of success.