See, someone raced her and messed up the jetting BIG TIME for anything under full throttle. Plus they crashed the snot out of her. Oh, well, the chassis is true, and the motor is strong.
I picked up a Yoshimura engine cover for my GSXR the other day. That's one of the pieces I really wanted to find that they don't make anymore. Eventually, I'd like her to be a replica of the `93 Yosh Supersport bike. Cool bike, cool paintjob. I'll post pics soon!
Lastly (as far as I know), I need a set of 49-state 38mm carbs. There's a set on Ebay right now, already jetted for a full Yosh system (which my baby has). Wish me luck!
I'll post pictures along the way, and this can be a how-to guide on converting a `93 GSXR750 California model to 49-state specs. Wow, that ought to interest, uh, someone! Maybe!
The fairing stay took a wee bit of gentle nudging to fit, but is on the frame now and looks great. I still haven't attatched it to the fairing yet, as I'm deciding whether to put the mirrors back on (need a new left one if I do) or just put some bolts through. Looks a heck of a lot better without the mirrors, but would be harder to see behind me!!
I also fixed an oil leak on the bike while I was working on it. Suzuki in their infinite wisdom decided to mount the fairings TO THE CYLINDER HEAD on the `93s. When the previous owner, who must have been a MAJOR TOOL, crashed the bike on the left side, it loosened the mounting screw in the cylinder head. A few minutes taking bodywork off (including the cool quick-release fastener at the clinder head mount), a quick twist of the wrench, and Presto-Chango! No more oil leak.
Sometimes projects that go on too long can eat at you, especially if you're not constantly trying to move forward on them. There's a really good guy named Dan on the Gixxer board who's going through this right now, on top of a lot of other things in his life. Hopefully everything will work out well for him, and his wife, and he'll finish up his dream bike!
I try to get a couple of things for it out of every other check (that is, the check that rent doesn't have to come out of), but it's going to be a long haul to get the bike the way I want her.
At some point I will get a set of Keihins, but for now, I just want to be able to ride without fouling plugs every 5 minutes, and scaring neighborhood dogs with loud backfires! K-Boom! K-Boom!
That was a major piece of the puzzle. Now I need the block off plates from Intuit, but those are relatively inexpensive, around $30 for a set of 4, complete with gaskets.
10-25-03
Oh, well. At least I have the 49-state carbs now, and I won an auction for the 38mm intake boots to match them.
Next decision-Do I run pod filters, or get the airbox-to-carb boots for the new 38's? What to do, what to do...Email me, and tell me what you think!
!!!Update!!!
Decided to stick with the airbox with the 38mm carbs. The general consensus seems to be that the Mikuni's are virtually impossible to set up sans airbox. Now a set of Keihin flatsides on the other hand...
First shot here is the left side of the bike after I removed the tire warning and information sticker from the swingarm, as well as the passenger peg bracket. A solo seat is coming soon, so no need for the extra weight. The bracket, like much of the bike, was ridiculously overbuilt. How about 3, count `em, 3 HUGE bolts securing the bracket. Did Suzuki think that Fat Albert was going to be jumping up and down on the passenger pegs? Actually, that might explain the preload setting the previous owner had on the rear shock...
!!!Update!!!
Realized at a later date that when I removed the left passenger bracket, the left front mounting bolt for the sub-subframe (the black tubular frame that holds the shock reservoir among other things) was one of the bolts I removed. The bracket goes between the subframe and the sub-subframe, so I have to figure out a spacer for the front mount.
Picture #2 is the right side of the bike after I removed the piece of metal that covered the rear brake master cylinder. I see no reason for this piece of metal to be on the bike at all; nor do I see any reason it should have been held on with three bolts, including one anchoring it to the subframe. I guess Suzuki just had some extra metal they wanted to get rid of...It's easy to see how SuperSport tuners were dropping 60+ pounds off of the GSXRs by just unbolting extraneous crap!
The last picture is the stuff I unbolted today from the bike that served no real purpose. Geez...
11-28-03
I mounted the seat up tonight, and it looks great! A couple of problems presented themselves, however. Number one, one of the mounting brackets has stripped threads. Hmmm, heli-coil, perhaps? Number 2, I cracked the seat a bit! I guess the solo seat wasn't meant to go around the stupid charcoal cannister on the Cali models, and when I went to fasten the front of the seat, I heard a loud CRACK! sound. F*ck. Oh, well, guess it's time to learn how to repair fiberglass! The damage isn't bad, but I want this bike to be perfect.
!!!Update!!!
Removed the charcoal cannister, and the seat still doesn't fit right! My new theory is that it is meant to be used with the hideous carbs cover fairings. Not having them on the bike menat that when I tightened one side of the bike up, the other side was sticking out way too far. So I need to figure out a spacer there. When you start modifying your bike, this is what you get! You've been warned!!
* A new headlight assembly. All 4 of the mounting tabs on mine were broken, and I couldn't find a used one in decent shape. Price with tax and shipping from Ron Ayers: $301.14
* The block-off plates from Intuit Racing
* A Brembo Radial Brake Master Cylinder from Viets Performance. Cost with tax and shipping: $236.99
* A mechanical brake light switch from Yoyodyne that I purchased from a fine gent on Ebay. This allows for use of the brake light, and is much more accurate than the "pressue" switch. Importnt, since this is my street bike. Total cost from Ebay with shipping: $66.00
* A 49-state fuel tank from Bobbychet on the Gixxer board. (Bobbychet still rules OK!!) Cost with shipping: $60.00
* The green hose from Heeters for the brake master cylinder. Should look pretty trick. Total Cost with shipping: $9.99
* New spark plugs, since mine were reet fakked. Cost from Shrout's in Blue Springs: $12 a plug!! Ouch!!
* I also dropped the 38mm carbs I bought off at Shrout's in Blue Springs to have 'em cleaned and to get new o-rings. Total cost? I don't know yet, but I figure aboot $250.00 altogether. I'll update this page when I get the final total.
Well, I got the carbs out of the shop today. Total bill? A bit over $300.00! Ouch!
I actually had a bit of time today to do some stuff on t'bike. I installed the ECU I got from Bobbychet, Then I popped on the first coil and cables (for cylinders #1 & #4).
For those changing out their coils, please note; when you buy new coils and wires they may not come with the plug ends. Mine did not. It is necessary to unscrew the plug caps from the wires a few turns. You can then pull the wires out of the caps. Then insert the new wires into the plug cap as far as they will easily go, then screw them on the rest of the way. Easy as you like, but you have to know to do this. Thanks to Bobbychet, who rules OK, for the info, and thanks also to FastCat for passing it on to him!
I still have to put on the second coil, and that looks to be more of a pain in the arse. I'll post some pics tomorrow, and you'll see why. The coils is completely buried behind the radiator fill cap. Grrrr...
Next off was yanking the fuggin' charcoal cannister off of the bike. Ahhhh! Now that gave me a bit of satisfaction. Damn thing probably weighs 3 lbs, plus all the stupid hoses getting in the way of everything.
I also put the Brembo Master Cylinder on the bike. Strewth, does it look cool!?! Again, a couple of unforseen problems arose:
#1. The Yoyodyne brake light switch has 3 wires coming from it, a blue, a black and a red one. The old switch had only 2 wires. Hmmmm...
#2. The brake line coming from the junction box won't reach the master cylinder. It looks like I'm going to be spending some $$$ on a set of custom stainless steel brake lines.
The new headlight is on as well, but I need to buy a couple of nuts & grommets for it (not to be confused with British cartoon characters "Wallace & Grommet.")
Also bought a new Hein Garicke leather jacket at Shrout's Powersports today. Usually $469, I got it for $269!!
I actually had the beast running two weekends ago! She sounded great; none of the backfiring and sputtering stuff that used to scare the neighbors (and me!) anymore, but she fouled out a couple of the plugs again. I think I need to get the carbs synched, and may need to do some jetting work, but she's getting close!
Got some great news the other day from Bobbychet (who to this day rules OK!) from the gixxer board. Bobby gave me first dibs and a nice price on his red SRS suspension link, and his Fox shock! These are two pieces I've been really wanting for the beast, but they are hard to find. The SRS link especially is rarer than hen's teeth. I can't wait to get those parts on my baby!!!!
5-28-04
6-12-04
My future wish list for this bike is not small, nor is it inexpensive. But this is my prize possession, and no expense will be spared. In the future she'll have:
*An Ohlins steering damper
*An aluminum gas tank, preferably with dual filler caps (getting really rare...not that they were ever exactly common).
*Titanium-nitride-coated front forks. I'll probably have the uppers anodized gold as well.
*A new paint job, cause man she needs it!
*Flatsides
*An Airtech pressurized airbox
Green colored brake fluid lines from the master cylinders to the remote reserviors from Heeters. - Received!
*Since I won't be able to carry passengers (awww), I'll drop the passenger pegs, and get a Titanium muffler bracket from Lockhart-Phillips
*Also, she'll go on a serious weight loss program. The new 750s are a full 100 lbs. lighter. Suzuki apperently forgot for a while the whole "light-weight race-bike-with-lights" thing they started with the GSX-R line in `86.
Gixxer.com, a site dedicated to GSXRs!
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