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1984 VW Rabbit EV
click on photos for larger images    all photos by royster

 

 

 

 

This project was a challenge. Car was purchased quite cheaply by MendoMotive Electric Vehicles because the person who originally had Electro Automotive convert it left it sitting under a tree in a damp climate for three years shortly after having the conversion done. 
Go Figure.

We could tell that it was in nice condition at the time the conversion was done. Not so nice when we acquired the car.

 

 

 

 

 

Battery pack was shot after sitting dead for three years. Replaced with fifteen US 8V 150AH batteries. Much of the wiring was heavily corroded and many terminals and relays were replaced. What wasn't replaced had to be disassembled and cleaned. Original DC-DC converter was dead and was replaced with a 30A Todd. The Curtis controller worked perfectly. 

The braking system was the worst. Every hydraulic cylinder had to be replaced. All steel brake lines were rotted and were replaced as were all flexible lines. The pads and shoes were still almost like new. Vacuum pump and switch were replaced. 

 

 

 

 

 

Interior required some heavy duty shampooing and scrubbing. The body rust around the edges was doctored with touch-up paint. We used the car regularly for a couple of months. It was sold to a family in Mendocino where it was used reliably as a daily driver.

 

Specifications:

Owner: Steve Heckeroth
Location:
Albion, CA
Base Vehicle: 1984 VW Rabbit
Motor:
Advanced DC 8"
Drivetrain:
Stock Rabbit Diesel
Controller: Curtis 400A
Batteries:
(15) US 8V 150AH
System Voltage:
120V
Charger:
Zivan K2 120VAC
Heater: hairdryer
DC/DC Converter:
Todd 30A
Instrumentation:
E-Meter, analog ammeter
Top Speed:
60+ mph
Range: approx. 30
miles
Seating Capacity: 4
Curb Weight: unknown
Tires:
mismatched
Comments:
Originally converted by Electro Automotive

Updated 2/4/06

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