TPM

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INTEGRAL ENGINEERING SERVICES LTD

TOTAL PRODUCTIVE MAINTENANCE

This course addresses the problems of machine downtime and also invisible losses in the form of reduced machine performance and accelerated wear and tear. It recommends the best practices in maintenance and production leading to dramatic improvements in production performance, Product quality and Safety.

Course Content

	What is TPM?
	What are the prerequisites for TPM?
	Why do TPM programs sometimes not give expected results?
	How do you calculate the OEE Index for each production machine?
	How can TPM enable

150 % increase in labor productivity

98 % decrease in breakdown

90 % decrease in breakdown

30 % decrease in maintenance

50 % decrease in stock of spare parts

	Which are the invisible training programs under the TPM scheme?
	How long does TPM take to give results?
	How should a TPM programme start?
	Who should be involved in the programme?
	Which is the ideal mix of maintenance strategies for your factory?
	Which are the 5 basic skills to be mastered by your front line workers?
	How should you implement a practical condition-based Maintenance program.