MANUFACTURING SYSTEMS ENGINEERING
First Semester:
26753 Concurrent Engineering 3-1-0 4
26755 Intelligent Machines and Systems 3-1-0 4
26757 Design for Manufacture and Assembly 3-1-0 4
Elective I 3- -0 3/4
Elective II 3- -0 3/4
26901 Engineering Software Lab. 0-0-3 2
26905 Manufacturing Systems Lab. 0-0-3 2
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22-24
Second Semester:
26752 Monitoring and Control of 3-1-0 4
Manufacturing Systems
26754 Manufacturing Resources Planning 3-1-0 4
Elective III 3- -0 3/4
Elective IV 3- -0 3/4
Elective V 3- -0 3/4
26680 Seminar 0-0-3 2
26902 Microprocessor Applications Lab. 0-0-3 2
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21-24
Minimum total credits for I and II semesters: 45
Electives for the Course
Electives: I Semester
25655 Statistical Methods 3-0-0 3
26611 Automatic Control 3-1-0 4
26629 Machinery Fault Diagnostics
and Signal Processing 3-1-0 4
26699 Laser Processing of Materials 3-1-0 4
26705 Mechanisms and Robot Kinematics 3-0-0 3
26709 Applied Elasticity and Plasticity 3-0-0 3
26743 Finite and Boundary Element Methods
in Manufacturing 3-1-0 4
26767 Geometric Modeling 3-0-0 3
26749 Modern Manufacturing Processes 3-1-0 4
52631 Marketing Management 3-0-0 3
52683 Total Quality Management 3-0-0 3
Electives: II Semester}
26512 Robotics and Robot Applications 3-1-0 4
26532 Knowledge Based Systems in 3-1-0 4
Mechanical Engineering
26650 Fluid Drives and Control 3-1-0 4
26654 Composite Materials 3-1-0 4
26662 Machine Tools Structures and Vibration 3-1-0 4
26672 Design and Production of Cutting tools 3-1-0 3
26684 Surface Engineered Materials Technology 3-1-0 4
26706 Computer Graphics and Visualization 3-1-0 4
26746 Manufacturing Information Systems 3-1-0 4
26756 Management of Technology 3-1-0 4
26758 Numerical Modeling of
Manufacturing Processes 3-1-0 4
58600 Reliability Design
Estimation and Testing 3-0-0 3
DETAILED SYLLABI
- 26753 CONCURRENT ENGINEERING
- Concurrent engineering tools for collaborative work environment. Framework
for virtual teams. Multimedia conferencing systems. Principles of object
oriented and distributed databases. Object oriented concurrent programming
for design and analysis. Participatory designs. Common product design concepts,
design rationale and causal process descriptions. Product concept development,
Analytical Prototyping for kinematic and dynamic validation of constraints
in displacements and forces. Virtual reality tools and techniques for product
development and interactive modeling and visualization. Linking product
development to reliability specifications, manufacturing, forecasting,
inventory models and market research. Abstracting information from experimental
data and history of performance etc. for incorporating in new designs.
Multimedia conferencing systems. Concurrent updation, visualization and
management of multimedia databases over LAN and WAN.
- 26755 INTELLIGENT MACHINES AND SYSTEMS
- Scope of machine intelligence in manufacturing systems - modeling and
control of processes and machines. Machine learning for system modeling
from incomplete, ambiguous information. Neuro-Fuzzy-Expert systems for
uncertain reasoning. Concept learning, associative memory and connectionist
learning systems. Data abstraction in parallel distributed architectures.
Model based optimization using evolutionary algorithms., Genetic algorithms.
Sensor-based Robotic systems for assembly, welding, machining etc. and
mobile robots. Task level planning and path planning. Multi-sensor integration
for environmental interaction and error recovery. Principles and applications
of sensors - displacement, force, tactile, temperature, acoustic, vision
and range sensors. Visuo-motor coordination and navigation problems. Intelligent
structures. Behavioural approach and subsumption architecture for learning
from environment.
- 26757 DESIGN FOR MANUFACTURING AND ASSEMBLY
- Economic-Technical synthesis of systems. Application of linear and
non-linear optimization techniques towards optimizing design and manufacture
of devices. Characteristics and capabilities of manufacturing processes.
Principles of design for manufacturability. Product planning, conceptual
design, functional and aesthetic design. Dimensional tolerances. Material
specifications for efficient manufacture. Integrated product development.
Coding of components based on geometric features and functional features
for efficient assembly planning. Devices for component handling for assembly.
Compliance analysis and Interference analysis for the design of assembly
devices. Robotic assembly. Design and development of features for automatic
assembly. Concepts of measuring in space for machine generated assembly
plans and assembly sequences. Liason diagrams.
- 26752 MONITORING AND CONTROL OF MANUFACTURING
SYSTEMS
- Process Monitoring - Online and Offline Quality Control, Quality Parameter
Design. Machine Monitoring - Condition Monitoring, Vibrations, TTT diagrams.
Multi-Stage Statistical Control. Models of Multi-Stage production quality
sequences. Monitoring of health of the cells/plants. Dynamic quality capability.
Networks for information collection and control. Vision monitoring of automated
manufacturing. Computer based surveillance systems. 3D vision. Hiearchial
information control. Combined product and process optimization. Petri-Nets,
Manufacturing Control, PLC based controls, Microprocessors, SBC. Planning
for inspection. Sampled data and digital systems introduction. Principles
of adaptive and learning systems. Identification of control factors.
- 26754 MANUFACTURING RESOURCES PLANNING
- Introduction to the Manufacturing Systems. Decision making framework
for Manufacturing Systems. Types of Manufacturing Systems. Manufacturing
Automation and Computer Integrated Manufacturing (CIM). Operation and Design
of Manufacturing Systems. Process planning. Variant approach. Generative
approach. Computer Aided Process Planning (CAPP). Material Flow Modeling.
Components of Production Scheduling. Part Aggregates. Activity types. Analytical
approaches to Resource Requirements Problem. Material Requirements Planning:
MRP-I and MRP-II. Simulation of Discrete event systems. Scheduling logic
of MRP-II. Dispatching in MRP-II. Material Flows in Just-in-Time systems
(JIT). Just-in-Time production scheduling. Performance modeling and Just-in-Time.
Integration of JIT with Quality control. Manufacturing Decision Making
(MADEMA) approach to the Operation of Manufacturing Systems.
- 26683 Total Quality Management
- Introduction to Quality, Reliability. Statistical Quality Control.
Total Quality Control. Quality and Reliability of Products through Proper
Design. Steps for Developing New Products Viewed from the Standpoint of
Total Quality Control. Design Planning - Quality Function Deployment approach.
Failure Analysis. Experimental Design/Quality Engineering. Computer Aided
Quality Assurance. Education and Training for Total Quality Management.
Quality Circles. World Class Manufacturing. CAD/CAM/CIM. Optimized Production
Technology. Just-in-Time Manufacturing. Quality of Service to the internal
Customers. Problem Solving Tools. Benefits of TQM.