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Synchronous Generators
3-Phase Generator (or Motor) Principles

Two pole synchronous motor

   All 3-phase generators (or motors) use a rotating magnetic field.

In the picture to the left we have installed three electromagnets around a circle. Each of the three magnets is connected to its own phase in the three phase electrical grid.
As you can see, each of the three electromagnets alternate between producing a South pole and a North pole towards the centre. The letters are shown in black when the magnetism is strong, and in light grey when the magnetism is weak. The fluctuation in magnetism corresponds exactly to the fluctuation in voltage of each phase. When one phase is at its peak, the other two have the current running in the opposite direction, at half the voltage. Since the timing of current in the three magnets is one third of a cycle apart, the magnetic field will make one complete revolution per cycle.
Synchronous Motor Operation
The compass needle (with the North pole painted red) will follow the magnetic field exactly, and make one revolution per cycle. With a 50 Hz grid, the needle will make 50 revolutions per second, i.e. 50 times 60 = 3000 rpm (revolutions per minute).
In the picture above, we have in fact managed to build what is called a 2-pole permanent magnet synchronous motor. The reason why it is called a synchronous motor, is that the magnet in the centre will rotate at a constant speed which is synchronous with (running exactly like the cycle in) the rotation of the magnetic field.
The reason why it is called a 2-pole motor is that it has one North and one South pole. It may look like three poles to you, but in fact the compass needle feels the pull from the sum of the magnetic fields around its own magnetic field. So, if the magnet at the top is a strong South pole, the two magnets at the bottom will add up to a strong North pole.
The reason why it is called a permanent magnet motor is that the compass needle in the centre is a permanent magnet, not an electromagnet. (You could make a real motor by replacing the compass needle by a powerful permanent magnet, or an electromagnet which maintains its magnetism through a coil (wound around an iron core) which is fed with direct current).
The setup with the three electromagnets is called the stator in the motor, because this part of the motor remains static (in the same place). The compass needle in the centre is called the rotor, obviously because it rotates.
Synchronous Generator Operation
If you start forcing the magnet around (instead of letting the current from the grid move it), you will discover that it works like a generator, sending alternating current back into the grid. (You should have a more powerful magnet to produce much electricity). The more force (torque) you apply, the more electricity you generate, but the generator will still run at the same speed dictated by the frequency of the electrical grid.
You may disconnect the generator completely from the grid, and start your own private 3-phase electricity grid, hooking your lamps up to the three coils around the electromagnets. (Remember the principle of magnetic / electrical induction from the reference manual section of this web site). If you disconnect the generator from the main grid, however, you will have to crank it at a constant rotational speed in order to produce alternating current with a constant frequency. Consequently, with this type of generator you will normally want to use an indirect grid connection of the generator.  In practice, permanent magnet synchronous generators are not used very much. There are several reasons for this. One reason is that permanent magnets tend to become demagnetised by working in the powerful magnetic fields inside a generator. Another reason is that powerful magnets (made of rare earth metals, e.g. Neodynium) are quite expensive, even if prices have dropped lately.
Wind Turbines With Synchronous Generators Wind turbines which use synchronous generators normally use electromagnets in the rotor which are fed by direct current from the electrical grid. Since the grid supplies alternating current, they first have to convert alternating current to direct current before sending it into the coil windings around the electromagnets in the rotor.
The rotor electromagnets are connected to the current by using brushes and slip rings on the axle (shaft) of the generator.
3 Phase Alternating Current
The power of alternating current (AC) fluctuates. For domestic use for e.g. light bulbs this is not a major problem, since the wire in the light bulb will stay warm for the brief interval while the power drops. Neon lights (and your computer screen) will blink, in fact, but faster than the human eye is able to perceive. For the operation of motors etc. it is useful, however, to have a current with constant power.
 

Voltage Variation for Three Phase Alternating Current

3-Phase AC graph It is indeed possible to obtain constant power from an AC system by having three separate power lines with alternating current which run in parallel, and where the current phase is shifted one third of the cycle, i.e. the red curve above is running one third of a cycle behind the blue curve, and the yellow curve is running two thirds of a cycle behind the blue curve.
As we learned on the previous page, a full cycle lasts 20 milliseconds (ms) in a 50 Hz grid. Each of the three phases then lag behind the previous one by 20/3 = 6 2/3 ms.
Wherever you look along the horizontal axis in the graph above, you will find that the sum of the three voltages is always zero, and that the difference in voltage between any two phases fluctuates as an alternating current.
On the next page you will see how we connect a generator to a three phase grid.
Electricity
Voltage
In order to make a current flow through a cable you need to have a voltage difference between the two ends of the cable - just like if you want to make air move through a pipe, you need to have different pressure at the two ends of the pipe.
If you have a large voltage difference, you may move larger amounts of energy through the wire every second, i.e. you may move larger amounts of power. (Remember that power = energy per unit of time, cf. the page on Energy and Power Definitions ).
 
Alternating Current
The electricity that comes out of a battery is direct current (DC), i.e. the electrons flow in one direction only. Most electrical grids in the world are alternating current (AC) grids, however.
One reason for using alternating current is that it is fairly cheap to transform the current up and down to different voltages, and when you want to transport the current over longer distances you have much lower energy losses when you use a high voltage. Another reason is that it is difficult and expensive to build circuit breakers (switches) for high DC voltages which do not produce huge sparks.
 
Grid Frequency
Alternating current sinusoidal curve With an alternating current in the electrical grid, the current changes direction very rapidly, as illustrated on the graph above: Ordinary household current in most of the world is 230 Volts alternating current with 50 cycles per second = 50 Hz ("Hertz" named after the German Physicist H.R. Hertz (1857-1894)). The number of cycles per second is also called the frequency of the grid. In America household current is 130 volts with 60 cycles per second (60 Hz).
In a 50 Hz system a full cycle lasts 20 milliseconds (ms), i.e. 0.020 seconds. During that time the voltage actually takes a full cycle between +325 Volts and -325 Volts. The reason why we call this a 230 volt system is that the electrical energy per second (the power) on average is equivalent to what you would get out of a 230 volt DC system.As you can see in the graph, the voltage has a nice, smooth variation. This type of wave shape is called a sinusoidal curve, because you can derive it from the mathematical formulavoltage = vmax * sin(360 * t * f), where vmax is the maximum voltage (amplitude), t is the time measured in seconds, and f is the frequency in Hertz, in our case f = 50. 360 is the number of degrees around a circle. (If you prefer measuring angles in radians, then replace 360 by 2*pi).
 
 
Phase
Since the voltage in an alternating current system keeps oscillating up and down you cannot connect a generator safely to the grid, unless the current from the generator oscillates with exactly the same frequency, and is exactly "in step" with the grid, i.e. that the timing of the voltage cycles from the generator coincides exactly with those of the grid. Being "in step" with the grid is normally called being in phase with the grid.
If the currents are not in phase, there will be a huge power surge which will result in huge sparks, and ultimately damage to the circuit breaker (the switch), and/or the generator.
In other words, connecting two live AC lines is a bit like jumping onto a moving seesaw. If you do not have exactly the same speed and direction as the seesaw, both you and the people on the seesaw are likely to get hurt.
The page on Power Quality Issues explains how wind turbines manage to connect safely to the grid.
Energy
Physicists define the word energy as the amount of work a physical system is capable of performing. Energy, according to the definition of physicists, can neither be created nor consumed or destroyed.
Energy, however may be converted or transferred to different forms: The kinetic energy of moving air molecules may be converted to rotational energy by the rotor of a wind turbine, which in turn may be converted to electrical energy by the wind turbine generator. With each conversion of energy, part of the energy from the source is converted into heat energy.
When we loosely use the expression energy loss (which is impossible by the definition above), we mean that part of the energy from the source cannot be used directly in the next link of the energy conversion system, because it is converted into heat. E.g. rotors, gearboxes or generators are never 100 per cent efficient, because of heat losses due to friction in the bearings, or friction between air molecules.
Most of us have the sensible notion, however, that as we e.g. burn fossil fuels, somehow, loosely speaking, the global potential for future energy conversion becomes smaller. That is absolutely true.
Physicists, however, use a different terminology: They say that the amount of entropy in the universe has increased. By that they mean that our ability to perform useful work converting energy decreases each time we let energy end up as heat which is dissipiated into the universe. Useful work is called exergy by physicists.
Since the vast majority of wind turbines produce electricity, we usually measure their performance in terms of the amount of electrical energy they are able to convert from the kinetic energy of the wind. We usually measure that energy in terms of kilowatt hours (kWh) or megawatt hours MWh during a certain period of time, e.g. an hour or a year.
 
People who want to show that they are very clever, and show that they understand that energy cannot be created, but only converted into different forms, call wind turbines Wind Energy Converters (WECs). The rest of us may still call them wind turbines.
Note
Energy is not measured in kilowatts, but in kilowatt hours (kWh). Mixing up the two units is a very common mistake, so you might want to read the next section on power to understand the difference.
 
Energy Units
1 J (joule) = 1 Ws = 0.2388 cal
1 GJ (gigajoule) = 10 9 J
1 TJ (terajoule) = 10 12 J
1 PJ (petajoule) = 10 15 J
1 kWh (kilowatt hour) = 3,600,000 Joule
1 toe (tonne oil equivalent)
= 7.4 barrels of crude oil in primary energy
= 7.8 barrels in total final consumption
= 1270 m 3 of natural gas
= 2.3 metric tonnes of coal
1 Mtoe (million tonne oil equivalent) = 41.868 PJ
Power
Electrical power is usually measured in watt (W), kilowatt (kW), megawatt (MW), etc. Power is energy transfer per unit of time.
Power may be measured at any point in time, whereas energy has to be measured during a certain period, e.g. a second, an hour, or a year. (Read the section on energy , if you have not done so yet).
If a wind turbine has a rated power or nameplate power of 1000 kW, that tells you that the wind turbine will produce 1000 kilowatt hours (kWh) of energy per hour of operation, when running at its maximum performance (i.e. at high winds above, say, 15 metres per second (m/s)).
If a country like Denmark has, say 1000 MW of wind power installed, that does not tell you how much energy the turbines produce. Wind turbines will usually be running, say, 75 per cent of the hours of the year, but they will only be running at rated power during a limited number of hours of the year.
In order to find out how much energy the wind turbines produce you have to know the distribution of wind speeds for each turbine. In Denmark's case, the average wind turbines will return 2,300 hours of full load operation per year. To get total energy production you multiply the 1000 MW of installed power with 2,300 hours of operation = 2,300,000 MWh = 2.3 TWh of energy. (Or 2,300,000,000 kWh).
In other areas, like Wales, Scotland, or Western Ireland you are likely to have something like 3,000 hours of full load operation or more. In Germany the figure is closer to 2,000 hours of full load operation.
The power of automobile engines are often rated in horsepower (HP) rather than kilowatt (kW). The word "horsepower" may give you an intuitive idea that power defines how much "muscle" a generator or motor has, whereas energy tells you how much "work" a generator or motor performs during a certain period of time.
Electromagnetism
Experimental setup pictureThe current magnetises the iron core and creates a pair of magnetic poles, one North, and the other South. The two compass needles consequently point in opposite directions. (You may repeat the experiment by clicking on the switch again).
This magnetic field would be created whether we had the iron core in the middle or not. But the iron core makes the magnetic field much more powerful.
The iron core may be shaped e.g. like a horse shoe, or a C , which is a design used in generators.
Generators usually have several North - South pole pairs.
For now, let's see how electromagnetism can work "in reverse" on the next page on induction.
Induction
Experimental setup picture As you can see, the light bulb flashes the moment you connect the switch to the battery.
The explanation is, that the magnetic field coming from the upper electromagnet flows through the lower iron core.
The change in that magnetic field, in turn induces an electric current in the lower coil.
You should note that the current in the lower coil ceases once the magnetic field has stabilised.
If you switch off the current , you get another flash, because the magnetic field disappears. The change in the field induces another current in the lower core, and makes the light bulb flash again.
Changing Generator Rotational Speed
A Four Pole Generator
4-pole generator The speed of a generator (or motor) which is directly connected to a three-phase grid is constant, and dictated by the frequency of the grid, as we learned on the previous page.
If you double the number of magnets in the stator , however, you can ensure that the magnetic field rotates at half the speed.
In the picture to the left, you see how the magnetic field now moves clockwise for half a revolution before it reaches the same magnetic pole as before. We have simply connected the six magnets to the three phases in a clockwise order.
This generator (or motor) has four poles at all times, two South and two North. Since a four pole generator will only take half a revolution per cycle, it will obviously make 25 revolutions per second on a 50 Hz grid, or 1500 revolutions per minute (rpm).
When we double the number of poles in the stator of a synchronous generator we will have to double the number of magnets in the rotor , as you see on the picture. Otherwise the poles will not match. (We could use to two bent "horseshoe" magnets in this case).
Other Numbers of Poles
Obviously, we could repeat what we just did, and introduce another pair of poles, by adding 3 more electromagnets to the stator. With 9 magnets we get a 6 pole machine, which will run at 1000 rpm on a 50 Hz grid. The general result is the following:
   
Pole number
50 Hz
60 Hz
2
3000
3600
4
1500
1800
6
1000
1200
8
750
900
10
600
720
12
500
600
The term "synchronous generator speed" thus refers to the speed of the generator when it is running synchronously with the grid frequency. It applies to all sorts of generators, however: In the case of asynchronous (induction) generators it is equivalent to the idle speed of the generator.
High or Low Speed Generators?
Most wind turbines use generators with four or six poles. The reasons for using these relatively high-speed generators are savings on size and cost.
The maximum force (torque) a generator can handle depends on the rotor volume. For a given power output you then have the choice between a slow-moving, large (expensive) generator, or a high-speed (cheaper) smaller generator.
Indirect Grid Connection of Wind Turbines
 
 
    ROTOR GEAR BOX        Variable AC Frequency                               Direct Current            Irregular Switch AC        Grid Frequency AC  

 

Generating Alternating Current (AC) at Variable Frequency

Most wind turbines run at almost constant speed with direct grid connection. With indirect grid connection, however, the wind turbine generator runs in its own, separate mini AC-grid, as illustrated in the graphic. This grid is controlled electronically (using an inverter), so that the frequency of the alternating current in the stator of the generator may be varied. In this way it is possible to run the turbine at variable rotational speed. Thus the turbine will generate alternating current at exactly the variable frequency applied to the stator.
The generator may be either a synchronous generator or an asynchronous generator , and the turbine may have a gearbox , as in the image above, or run without a gearbox if the generator has many poles, as explained on the next page.
Conversion to Direct Current (DC)
AC current with a variable frequency cannot be handled by the public electrical grid. We therefore start by rectifying it, i.e. we convert it into direct current, DC. The conversion from variable frequency AC to DC can be done using thyristors or large power transistors.
Conversion to Fixed Frequency AC
We then convert the (fluctuating) direct current to an alternating current (using an inverter) with exactly the same frequency as the public electrical grid. This conversion to AC in the inverter can also be done using either thyristors or transistors.
Thyristors or power transistors are large semiconductor switches that operate without mechanical parts. The kind of alternating current one gets out of an inverter looks quite ugly at first sight - nothing like the smooth sinusoidal curve we learned about when studying alternating current. Instead, we get a series of sudden jumps in the voltage and current, as you saw in the animation above.
Filtering the AC
The rectangular shaped waves can be smoothed out, however, using appropriate inductances and capacitors, in a so-called AC filter mechanism. The somewhat jagged appearance of the voltage does not disappear completely, however, as explained below.
Advantages of Indirect Grid Connection: Variable Speed
The advantage of indirect grid connection is that it is possible to run the wind turbine at variable speed.
The primary advantage is that gusts of wind can be allowed to make the rotor turn faster, thus storing part of the excess energy as rotational energy until the gust is over. Obviously, this requires an intelligent control strategy, since we have to be able to differentiate between gusts and higher wind speed in general. Thus it is possible to reduce the peak torque (reducing wear on the gearbox and generator), and we may also reduce the fatigue loads on the tower and rotor blades.
The secondary advantage is that with power electronics one may control reactive power (i.e. the phase shifting of current relative to voltage in the AC grid), so as to improve the power quality in the electrical grid. This may be useful, particularly if a turbine is running on a weak electrical grid.
Theoretically, variable speed may also give a slight advantage in terms of annual production, since it is possible to run the machine at an optimal rotational speed, depending on the wind speed. From an economic point of view that advantage is so small, however, that it is hardly worth mentioning.
Disadvantages of Indirect Grid Connection
The basic disadvantage of indirect grid connection is cost. As we just learned, the turbine will need a rectifier and two inverters, one to control the stator current, and another to generate the output current. Presently, it seems that the cost of power electronics exceeds the gains to be made in building lighter turbines, but that may change as the cost of power electronics decreases. Looking at operating statistics from wind turbines using power electronics (published by the the German ISET Institute), it also seems that availability rates for these machines tend to be somewhat lower than conventional machines, due to failures in the power electronics.
Other disadvantages are the energy lost in the AC-DC-AC conversion process, and the fact that power electronics may introduce harmonic distortion of the alternating current in the electrical grid, thus reducing power quality. The problem of harmonic distortion arises because the filtering process mentioned above is not perfect, and it may leave some "overtones" (multiples of the grid frequency) in the output current.