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Noncontact Testing


The concurrent reduction of printed wiring board (PWB) features and utilization of many embedded signal layers is rendering the application of mechanical (pin contact) electrical testers obsolete. Fragile interconnections on high input/output (I/O) boards now require the application of nondestructive, nonloading technologies for electrical testing of PWB's. Laser-based non-contact testing (NCT) can potentially access these fine structures via a photoionization plasma, which is used to complete the required electrical signal pathways.
Other testing technologies, however, possess characteristics that are important to an optimal test system. Mechanical probing provides a long access time in which measurements can be made on the PWB. The small spatial resolution possible with e-beam technologies is also very desirable. An accurate visual-mode, computer-controlled positioning system would also assist the tester. Signal injection would allow the user to overdrive a circuit or to analyze a single path on a large board. These characteristics were all considered in the design of an optimal NCT workstation.
The NCT method has been shown to provide a nonloading, nondestructive electrical pathway, which could potentially enable very high speed (>1GHz) dynamic electrical measurements. In addition, the NCT system is an excellent complement to the expensive hardware (i.e. digital testers, oscilloscopes, computers) that is already in use on the manufacturing floor.

The noncontact test process is being developed under contract
from the Department of Defense for use at
Tobyhanna Army Depot to test SINCGARS.


These are pictures of the Noncontact Test Workstation.




This is a picture of the other Noncontact Test Bench. Here we are developing a fiber optic delivery system. This is quite tricky for the Nd:YAG laser produces a pulse in the fiber with a peak power density in excess of
1 Gigawatt per square centimeter!
 


The graduate students involved in the development of Noncontact Testing:


 

Karl R. Umstadter, Ph.D.
Engineering Physics




At this point you can view some images of laser-induced plasmas, essential to noncontact testing, or you can go to RPInfo.