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Alternate Biofuels - Alcohol

Threads - Not Enough Alcohol

On 11/8/2006, Toby Fiander posted:

Gee wizz... how unpredictable! There is not enough ethanol made in Australia to supply the demand:
http://www.smh.com.au/news/national/no-cheaper-petrol-blend-for-sydney-motorists/2006/08/10/1154803028474.html
or
http://tinyurl.com/fe2kg

We spoke of this here nearly five years ago. We also spoke of the problem of making the production facilities large enough to be efficient, etc, etc.... a blue face is not a good look.

And the best the policy makers can come up with is conversion of cars to operation on LPG or CNG, geo-sequestration of CO2 and dumping the Greenhouse mob.

Is it any wonder this place is a backwater?

Brian Lloyd replied:

Isn't there a natural law involving conservation of stupidity? If you  eliminate stupidity in one place it shows up elsewhere, right?

Don't feel bad, there seem to be more than a few who think that E85  is going to be the panacea for the US gasoline price woes. Yeah, we  are going to turn a large proportion of our arable land into a fuel  source for our SUVs. Oh, and don't forget that the energy per litre  is only about 60% of that for gasoline. (I am sure someone can give  me the exact number but I am pretty sure I am in the ballpark.) I  suppose we can send you some if you like.

Ha ha, funny. People thinking that E10 is going to have any impact on  petrol prices.

Garry Dalrymple commented:

What, turn arable land in the US into a fuel source for 4WDs?

Surely not while there is still some Amazonian Rain forest left to clear!

Brian Lloyd answered:

It is easier to turn corn into fuel than random Amazonian biomass.  Once we run out of corn I am sure the Hummers will start sucking up  the rain forest.

Toby Fiander responded:

An efficient process for production of alcohol would probably not involve fermention of agricultural crops, but that will probably do for now.

One of the difficulties with alcohol production facility is that it needs feedstock from a large area around it.  If the feedstock comes from too far away, the energy efficiency is reduced.  The facility also needs to be large enough that there are economies of scale with respect to its own energy use. Too big and it is inefficient - too small and it is inefficient.  Of course, unless you can monopolise the product from farming over the area near the facility, it is always going to be inefficient anyway.

At the moment, 'Straya (Australia) only has small-scale (inefficient) production and unless a strategic policy is put in place 'Straya is probably never going to have efficient alcohol production.

But don't hold your breath waiting for commonsense to prevail.  This is 'Straya.

and in reply to a query from Peter Macinnis:

Toby, can't disagree, but can you put any sort of dimensions on the problem?  Just curious . . .

No, and I think from the lack of any answers to correspondence from the participants in the recent enquiry into biofuels, it is beyond their capability or interest, or both.

I have thought that this was the principal calculation required before setting up a biofuel operation, but according to the Rural Press news thingo that arrives every morning, there has been more than one opened in Queensland recently, notably in Dalby(?).

I would be interested in undertaking calculations on the Back of This Envelope we have here, but not today.  I am fighting alligators, as well as a nasty disease that causes me to cough when I sneeze and to sneeze when I cough.  Neither aids the accuracy of my sometimes wayward tiping.

M'colleague, Jenny Nixon, whom some know from picnics, spoke with my cousin, Clayton, this morning, with a view to choosing music for my funeral, then rang me to tell me what they had decided... truly touching (!!) but I am not dead yet, I am only conducting a feasibility study.


Perer Macinnis answered:

    Toby Fiander wrote:
Toby, can't disagree, but can you put any sort of dimensions on the problem?  Just curious . . .


No, and I think from the lack of any answers to correspondence from the participants in the recent enquiry into biofuels, it is beyond their capability or interest, or both.

A pity -- I would be interested to see how one analyses a problem like that.

Can anybody shed light on where you start?  I know that school principals have several bench mark sizes (pupil counts) for schools to run efficiently.  Even a small increase over one of the magic numbers brings a huge increase in staff needs, but once you are wearing that, you can bulk up to the next magic number at small salary cost, assuming you have the rooms.  I think these have been arrived at by experience and careful calculation of what lies close ahead.

I would be interested in undertaking calculations on the Back of This Envelope we have here, but not today.  I am fighting alligators, as well as a nasty disease that causes me to cough when I sneeze and to sneeze when I cough.  Neither aids the accuracy of my sometimes wayward tiping.

And who, pray tell, is making these alligations?  Get well soon, I have no time to attend a funeral before the end of the year, so I would take it as a favour if you would delay it at least that far.

In the interim, until you are interred, don't push the envelope uphill while changing horses of a different colour.

Brian Lloyd noted:


An efficient process for production of alcohol would probably not  involve fermention of agricultural crops, but that will probably do  for now.

Sawgrass seems to be a possible crop with the potential for much  higher yields.

Has anyone seen a reaction that that would allow a fuel cell to  extract all the energy from alcohol (methanol or ethanol)? That  strikes me as an interesting application of technology.

One of the difficulties with alcohol production facility is that it  needs feedstock from a large area around it.  If the feedstock  comes from too far away, the energy efficiency is reduced.  The  facility also needs to be large enough that there are economies of  scale with respect to its own energy use. Too big and it is  inefficient - too small and it is inefficient.  Of course, unless  you can monopolise the product from farming over the area near the  facility, it is always going to be inefficient anyway.

That is par for the course. And the decisions for how to build will  be decided politically rather than technically and economically thus  rendering the result useless, for the most part. If the net energy  gain is greater than 1 it will be by sheer luck.

At the moment, 'Straya (Australia) only has small-scale  (inefficient) production and unless a strategic policy is put in  place 'Straya is probably never going to have efficient alcohol  production.

In the world of security and terrorism it is called "security  theatre," i.e. the things that are done by the government are done in  order to *appear* to be helpful, not to actually accomplish anything.  The recent events in the UK are clear examples of this. The potential  bombing was stopped, not by the "security" at the airport, but rather  by intelligence gathering that had nothing to do with the security  theatre of x-ray machines and removing one's shoes. I got a chuckle  out of deploying the national guard to stomp around in fatigues and  carrying their M-16s. Like they are somehow going to magically detect  explosives? Like they are going to start shooting if a wacko in the  middle of a group of tourist decides to brandish a knife or a gun?

So we can probably call all of this "energy theatre". There will be  much talking and much, "demonstrating just how important the energy  issue is and your government is working to solve this problem for  YOU!" When it becomes cheaper to burn alcohol than petroleum, we will  burn alcohol instead of petroleum. The only way I am going to pay  more for energy is if I can derive some other value from it -- like  play. PV panels, inverters, batteries, alternators, stirling engines,  etc., are all toys to me. I am willing to spend money on them for the  toy value. I just use the "energy crisis" to justify my actions and  to feel all superior and altruistic. ;-)

But don't hold your breath waiting for commonsense to prevail.   This is 'Straya.

But it has nothing to do with the Land of Oz really. As my sig line  says, 85% of the world (and that includes both the public and private  sectors) would rather die than think. You think things are any  different over here?

and:

Toby Fiander wrote:
Toby, can't disagree, but can you put any sort of dimensions on  the problem?  Just curious . . .
No, and I think from the lack of any answers to correspondence  from the participants in the recent enquiry into biofuels, it is  beyond their capability or interest, or both.

A pity -- I would be interested to see how one analyses a problem  like that.

Can anybody shed light on where you start?  I know that school  principals have several bench mark sizes (pupil counts) for schools  to run efficiently.  Even a small increase over one of the magic  numbers brings a huge increase in staff needs, but once you are  wearing that, you can bulk up to the next magic number at small  salary cost, assuming you have the rooms.  I think these have been  arrived at by experience and careful calculation of what lies close  ahead.

I can hazard a guess or two. The first would be to determine the  quantity of alcohol that would come from a given type of biomass. The  grasses; e.g. corn, cane, saw; seem to produce the most fermentable  carbohydrate. You figure out what the yield is from those. Figure out  how much energy is needed to transport a kilo of biomass to the  fermenter. Figure out how much energy is needed to produce a kilo of  alcohol. Figure out how much energy is needed to dispose of the waste  products. (Good for animal silage?) If the energy in is less than or  equal to the energy in a kilo of xOH, it is a net loss and a waste of  time.

Somewhere ... darn, I can't find it. A biweekly aviation newspaper  here in the US, "GA News", had an excellent series of articles on  ethanol as fuel for reciprocating aircraft engines a month or so  back. It had the "back of the napkin" analysis of energy gain from  using xOH. The author approached it from a couple of different angles  and ended up reporting his results as net KCal/Kg. The numbers  differed depending on his approach but all were quite small.

This is a problem for general aviation as we are currently locked  into aviation gasoline (avgas). The problems are manifold but the  main ones are:

1. Avgas uses tetraethyl lead (TEL) as an antiknock compound. It is  the last motor fuel to do so and there remains only one plant  producing TEL, and it is in the UK.

2. The alcohols tend to be corrosive to fuel system components. I was  able to burn auto fuel (known to pilots as mogas) in several of my  airplanes but the universal advent of E10 has eliminated that as a  potential fuel replacement.

I love to fly (and to teach people to fly -- my other teaching job)  and fear that the change in energy economics is going to kill general  aviation. Since I love flying as much as I love physics and  engineering, this is very significant to me. I am currently flying  around in an airplane that only gets about 9 nm/gallon (4.4 KM/L) and  the rise in price from an average of $2/gal to $4.50/gal has made  this form of travel very expensive, almost to the point of causing me  to stop flying this particular airplane (unless I can fill it with  5-6 people at which point it becomes competitive with the airlines  again). It will probably end up relegated to training, where I can  get someone else to foot the cost.

There have been tests to use alcohol in aircraft engines but the low  energy density puts a serious limitation on aircraft range, eroding  safety margins. The corrosive nature of the fuel also means that we  must design fuel systems with new and relatively untested (in  aviation use) components. This pretty much precludes retrofitting  existing aircraft. Add to that the low energy gain of alcohol as a  fuel and I just don't see it being an economical replacement.

There have been tremendous advances in producing high power:weight  diesel engines fueled by jet fuel. The increased energy density and  greatly increased efficiency makes this *very* attractive (at least  to me). (My back of the napkin analysis for diesel engines shows I  can gain a three-fold efficiency advantage over the twin-engine  aircraft I am now flying and gain 50 kts of speed in the bargain.)  And one of the other possibilities in the back of my mind is to  produce a synthetic fuel oil that will burn effectively in diesel  engines.

One technique gaining popularity here with people who own diesel- powered vehicles is to add a tank heated by the engine coolant and  then filling it with filtered waste cooking oil. The oil has a  tendency to congeal at room temperature but when heated to 180F (82C)  it flows very nicely. Diesel engines seem happy to burn it and the  exhaust scent is reminiscent of chips, not entirely undesirable --  unless one is on a diet. One starts the engine on standard petroleum- based diesel fuel but once the engine comes up to temperature and  heats the waste oil, one switches and runs from the waste oil. Since  most restaurants have to pay for waste oil disposal, people willing  to pick up the oil and use it in their vehicles have had a pretty  good time of it. That won't last long.

But we could also extract oil from the corn from which we are  producing ethanol. Would that improve the yield until the processes  become cost- and energy-effective?

I would be interested in undertaking calculations on the Back of  This Envelope we have here, but not today.  I am fighting  alligators, as well as a nasty disease that causes me to cough  when I sneeze and to sneeze when I cough.  Neither aids the  accuracy of my sometimes wayward tiping.

And who, pray tell, is making these alligations?  Get well soon, I  have no time to attend a funeral before the end of the year, so I  would take it as a favour if you would delay it at least that far.

In the interim, until you are interred, don't push the envelope  uphill while changing horses of a different colour.

<Insert smart comment about chickens, barn doors, and horsepower here.>

Gerald Cairns observed:

Here is a good link for ethanol fuel cell. This is not new technology, just waiting to be properly exploited.

http://running_on_alcohol.tripod.com/id30.html

Plus these from Google.

Ethanol Fuel Cell technology
Using ethanol to make hydrogen for a fuel cell, you would get 60% efficiency ... In addition, methanol fuel cell vehicles cannot utilize ethanol. ...
running_on_alcohol.tripod.com/id30.html - 66k - Cached - Similar pages

Fuel cells turn to alcohol (February 2004) - News - PhysicsWeb
Now, the Minnesota-Patras team says that if ethanol was used to make hydrogen for fuel cells, the process would be 60% efficient and the ethanol would not ...
physicsweb.org/article/news/8/2/6 - 20k - Cached - Similar pages

Types - Direct Methanol Fuel Cells
Therefore, some companies have embarked on developing a Direct Ethanol Fuel Cell (DEFC). The performance of the DEFC is currently about half that of the ...
www.fctec.com/fctec_types_dmfc.asp - 8k - Cached - Similar pages

US Department of Energy: Alternative Fuel News The Campaign for an American Fuel: Powering Flex Fuel Vehicles with E85 ... including biodiesel, electricity, ethanol, hydrogen, natural gas, and propane. ...
www.eere.energy.gov/afdc/ - 21k - Cached - Similar pages

Green Car Congress: Ethanol Fuel Cell Intelligent Energy has successfully completed trials of its stationary, ethanol-based fuel cell system. The company is targeting distributed power ...
www.greencarcongress.com/2004/07/ethanol_fuel_ce.html - 18k - Cached - Similar pages

The Hydrogen & Fuel Cell Investor Cellulose ethanol is an advanced new transport fuel with a unique combination of attributes . . . Ethanol & Fuel Cells: Converging Paths of Opportunity ...
www.h2fc.com/technology/hydrogen/sources.shtml - 20k - Cached - Similar pages

The Future of Fuel Cells...solid, oxide, polymer, electrolyte ... Today fuel cells are much in the news. Some say hydrogen will be widely used. Others say methanol or ethanol is more appropriate. Even others say we will be ...
www.benwiens.com/energy4.html - 62k - Cached - Similar pages

EETimes.com - Ethanol fuel cells take aim at portables' power EE Times is the online source of global news for the creators of technology.
www.eetimes.com/story/OEG20010713S0075 - 67k - Cached - Similar pages

Fuel Cells 2000 : Information Resources : Fuel Cell Library Ethanol and Fuel Cells: Converging Paths of Opportunity - prepared by Jeffrey Bentley and Robert Derby for the Renewable Fuels Association. September 2002. ...
www.fuelcells.org/info/fclib.html - 127k - Cached - Similar pages

Direct Ethanol Fuel Cell
Fuel Cell Store.com is integrating and advancing the fuel cell industry, by offering electrolysers, hydrogen storage systems, hydrogen energy consulting, ...
www.fuelcellstore.com/item/596 - 6k - Cached - Similar pages

Brian Lloyd replied:

Thanks. I was under the impression that most (all?) of these fuel  cells needed to have their fuels processed to provide H2 to the cell  as they were basically hydrogen fuel cells. (But there's lots of H2  in most organic compounds.) Still, if one can achieve efficiencies  greater than that of an internal combustion engine, it is a net win.