Lubricating oils, though principally derived from petroleum, require either special kinds of petroleum, or special processing, or both, for their manufacture. The factors affecting the German lubricating oil situation are thus somewhat different from those governing fuels, and therefore are discussed separately.
Lack of crude mineral oil forced prewar Germany to import a large portion of what she consumed. The crudes or semifinished materials imported were chosen to fit the eventual products manufactured. In general, lubricating oil was manufactured from wax-free crudes, which only required light refining to produced mediocre products.
Oil fields discovered in Germany during the intensified drilling program in 1930-1934 yielded waxy oils that were unsatisfactory for lubricating oil manufacture as they required considerable additional refining. Foreseeing eventual needs, the Germans in 1934 began to expand their lubricating oil processing facilities to obtain maximum production from native crudes. In 1937 governmental decree forbade the diversion of raw lubricating oil materials to any other product. It appears that the decision was then made to attempt to fill motor fuel requirements from coal hydrogenation and synthesis in the hope of satisfying lubricating oil needs from German crude. By substituting raw unrefined oils for some lubricants, by stressing the regeneration of used oil, and by generally guiding consumption and production, Germany was able to satisfy requirements with a minimum of processing expansion. During the war, stocks were fairly well maintained, as shown in Table B1, except for brief crises.
Table B1
German Stocks of Lubricating Oils
(Thousands of metric tons, first of each month)
Armed Forces | ||||
---|---|---|---|---|
Civil Economy | Indirectly through WIFO | Directly Held | Total | |
Jan 40 | 136 | 72 | 20 | 228 |
Jan 41 | 113 | 64 | 19 | 196 |
Jan 42 | 115 | 33 | 14 | 162 |
Jan 43 | 114 | 40 | 12 | 166 |
Apr 43 | 99 | 59 | 12 | 170 |
Jun 43 | ? | 60 | 12 | ? |
During 1942 lubricating oil was distributed as follows:
Tons per month | |
---|---|
Industrial and civilian uses | 34,500 |
Army | 6,000 |
Navy | 2,500 |
Transmission oil and grease | 1,000 |
Occupied and friendly territory, including Italy | 11,500 |
Total | 55,500 |
The situation in late August, 1943 was somewhat different. The German air force had increased its demands for aviation lubricating oil alone from 62,000 tons to 87,000 tons per year, which was about 50 percent above the current production. The loss of the Naples and Livorno refineries by bombing increased the Italian demands on Germany from 7,000 tons to 30,000 tons per year, an increase of 3 percent of the total German lubricating oil production.
Expansion of crude oil processing capacity had lagged because of manpower and steel shortages, as well as of the poor outlook for increased crude oil production. The 1937 decree had not been observed to the letter, and some lubricant raw stocks had been diverted to fuel and other purposes. Synthetic lubricating oil production had lagged initially because of the extremely high production costs and later because of lack of manpower and steel. Only one new crude processing plant was scheduled to start before 1944, as indicated in Table B2.
Table B2
1943 Schedule for Starting New Lubricating Oil Plants
(metric tons per month)
Share Scheduled for | Month Scheduled to | |||||
---|---|---|---|---|---|---|
New Plant | Total | Aviation Oil | Other Lubricating Oil | Start Operation | Reach Full Capacity | |
Synthetic Oil | Leuna III | 625 | 625 | April 44 | July 44 | |
Leuna-Copolymer | 1,670 | 1,670 | August 44 | January 45 | ||
Ruhr-Chemie | 833 | 833 | January 44 | April 44 | ||
I.G. Heydebreck I | 4,200 | 4,200 | May 44 | February 45 | ||
I.G. Heydebreck II | 833 | 833 | January 45 | April 45 | ||
Buna Plant, Schkopau | 833 | 833 | October 43 | March 44 | ||
Donau-Chemie, Moosbierbaum | 650 | 650 | July 44 | November 44 | ||
I.G. Oppau | 100 | 100 | February 44 | April 44 | ||
I.G. Bratislava II (Pressburg II) | 500 | 500 | April 45 | July 45 | ||
Brabag, Zeitz | 2,500 | 2,500 | Started in 1942 | May 44 | ||
Rhein-Preussen | 250 | 250 | Started in 1942 | July 43 | ||
Crude Oil | Rhenania Oil | 1,075 | July 44 | February 45 | ||
Rhenania Synthetic | 33 | 33 | September 44 | |||
Deurag-Neurag | 525 | September 44 | July 45 |
Industry was already sharply rationed, and lubrication specialists had made extensive surveys to reduce industrial requirements. The stock position, always precarious, was at that time equal to only two months of consumption.
The Allied air forces had demonstrated their strength over Hamburg in mid-summer 1943, but fortunately for the enemy, the large lubricating oil refineries was practically untouched. It takes a minimum of ten months to build such a refinery. Had the Hamburg air attack been divided or diverted to include the three principal northwestern lubricating oil refineries, the resulting industrial and military chaos would have been far-reaching.
The requirements for 1943 were met by short-range planning, by compromising requirements with production, by substituting lower quality products, by employing water-oil emulsions, and by using a higher percentage of reclaimed oil. Plans were made to increase processing from crude in Austria and the eastern region by moving French and Italian equipment, and to hasten completion of several synthetic lubricating oil plants. The German planning in January, 1944, showed that they fully expected to have the northwest refineries destroyed by the middle of the year.
The May, 1944, attacks on synthetic lubricating oil plants caused a crisis in the already critical aviation lubricating oil stocks, and shipments direct from the plants to the front became necessary.
Under the repeated bombing, production of all grades of lubricating oil decreased steadily, dropping from an average of 73,000 tons in the first four months of 1944 to 38,000 tons in August, to only 14,000 tons in January, 1945, and thereafter to almost nothing. However, the decrease in supplies of liquid fuels reduced the consumption of lubricating oils almost enough to compensate, for a time, for the drop in production. Stocks of lubricating oil held by the German industry actually increased from 48,000 tons on 1 May 1944 to 66,000 tons at the end of the year. Further, deliveries for civil consumption (exclusive of the postal service), which were largely for industrial uses not dependant on liquid fuels, were maintained in the fourth quarter of 1944 at 19,700 tons per month, against 32,300 in the first quarter. This drop of 39 percent is suprisingly low in view of the sharp loss of production and the increased stock.
After the destruction of lubricating oil plants, storage of lubricant raw components became a problem. Eventually, these components were stored in covered pits. During the winter of 1944-1945, when transportation was disrupted, these valuable components were used in place of coal in industrial and public utility power houses in the northwest.
Location of Underground and Dispersal Plants
No. | Plant | Type | Location | Construction Stage |
---|---|---|---|---|
1 | Ofen 1, 2 | crude distillation unit | Boegerhof/Rinteln | 1 |
2 | Ofen 3, 4 | crude distillation unit | Brunkensen, in Harz Mtns | 1 |
3 | Ofen 5, 6 | crude distillation unit | Messinghausen/Brilon | 1 |
4 | Ofen 7, 8 | crude distillation unit | Muehlenbein/Brilon | 1 |
5 | Ofen 9,10 | crude distillation unit | Muehlental/Northeim | 1 |
6 | Ofen 11, 12 | crude distillation unit | Tuernitz/St. Polten | 1 |
7 | Ofen 13, 14 | crude distillation unit | Weitenegg/Krems | 1 |
8 | Ofen 15, 16 | crude distillation unit | Spitz/Krems | 1 |
9 | Ofen 17, 18 | crude distillation unit | Petzenkirchen/Melk | 1 |
10 | Ofen 19, 20 | crude distillation unit | Alte Poste I/Pirna | 1 |
11 | Ofen 21, 22 | crude distillation unit | Alte Poste II/Pirna | 1 |
12 | Ofen 23, 30 | crude distillation unit | Ebensee | 1 |
13 | Ofen 31, 32 | crude distillation unit | Statzendorf/St. Polten | 1 |
14 | Ofen 33, 34 | crude distillation unit | Hauskirchen/Zisterdorf | 1 |
15 | Ofen 35, 36 | crude distillation unit | Hungary (no location) | 5 |
16 | Ofen 37, 38 | crude distillation unit | Bocketal/Ibbenbueren | 1 |
17 | Ofen 39, 40 | crude distillation unit | Deutsch Brod | 2 |
18 | Dachs 1 | lubricating oil plant | Porta/Minden | 1-2 |
19 | Dachs 2 | lubricating oil plant | Ebensee | 2 |
20 | Dachs 3 | lubricating oil plant | Deutsch Brod | 2-3 |
21 | Dachs 4 | lubricating oil plant | Osterode/Harz Mtns | 3 |
22 | Dachs 5 | lubricating oil plant | Willingen/Waldeck | 3-4 |
23 | Dachs 6 | lubricating oil plant | Moosebierbaum | 3 |
24 | Dachs 7 | lubricating oil plant | Alte Poste/Pirna | 2 |
25 | Dachs 8 | lubricating oil plant | Muehldorf/Graz | 4 |
26 | Dachs 9 | lubricating oil plant | Oslebenhausen/Bremen | 5 |
27 | Kuckuck | hydrogenation, hydroforming, catalytic cracking, alkylation | Niedersachswerfen | 2-3 |
28 | Schwalbe 1 | Hydrogenation plant | Oberrodeinghausen/Menden | 3 |
29 | Schwalbe 2 | Hydrogenation plant | Niedere Kirchleite/Pirna | 3-4 |
30 | Schwalbe 3 | Hydrogenation plant | Polenztal/Schandau | 3-4 |
31 | Schwalbe 4 | Hydrogenation plant | Heggen/Finnentrop | 3-4 |
32 | Schwalbe 5 | Hydrogenation plant | Berga/Gera | 3 |
33 | Schwalbe 6 | Hydrogenation plant | Alme/Brilon | 5 |
34 | Schwalbe 7 | Hydrogenation plant | Wolling/Stettin | 5 |
35 | Schwalbe 8 | Hydrogenation plant | Tetschen | 5 |
36 | Rost 1 | primitive crude distillation | Hannover-Linden | 1 |
37 | Rost 2 | primitive crude distillation | Salzwedel, near Uelzen | 1 |
38 | Rost 3 | primitive crude distillation | Anderten/Hannover | 1 |
39 | Rost 4 | primitive crude distillation | Harpen/Dortmund | 1 |
40 | Rost 5 | primitive crude distillation | Oberhausen-Holten | 1 |
41 | Karpfen 1 | small Fischer-Tropsch plant | Würzburg | 2-3 |
42 | Karpfen 2 | small Fischer-Tropsch plant | Fürth/Nürnberg | 2-3 |
43 | Karpfen 3 | small Fischer-Tropsch plant | Erfurt | 2-3 |
44 | Karpfen 4 | small Fischer-Tropsch plant | Leipzeig | 2 |
45 | Karpfen 5 | small Fischer-Tropsch plant | Boehlen/Leipzig | 1 |
46 | Karpfen 6 | small Fischer-Tropsch plant | Plauen | 2-3 |
47 | Karpfen 7 | small Fischer-Tropsch plant | Chemnitz | 2-3 |
48 | Karpfen 8 | small Fischer-Tropsch plant | Heidenau/Dresden | 2-3 |
49 | Karpfen 9 | small Fischer-Tropsch plant | Cottbus | 2-3 |
50 | Karpfen 10 | small Fischer-Tropsch plant | Goerlitz | 2-3 |
51 | Wueste 1 | shale oil plant | Nehren/Balingen | 2 |
52 | Wueste 2 | shale oil plant | Wessingen/Balingen | 1-2 |
53 | Wueste 3 | shale oil plant | Engstlatt/Balingen | 4 |
54 | Wueste 4 | shale oil plant | North Erzingen/Balingen | 1-2 |
55 | Wueste 5 | shale oil plant | West Erzingen/Balingen | 4 |
56 | Wueste 6 | shale oil plant | West Dortmettingen/Balinger | 4 |
57 | Wueste 7 | shale oil plant | Center Dortmettingen/Balinger | 4 |
58 | Wueste 8 | shale oil plant | South Dortmettingen/Balinger | 1-2 |
59 | Wueste 9 | shale oil plant | Schoember/Balingen | 1-2 |
60 | Wueste 10 | shale oil plant | Zepfenhahn/Balingen | 4 |
61 | Wueste 11 | shale oil plant | Schoerzingen/Balingen | 5 |
62 | Wueste 12 | shale oil plant | Schandelah/Braunschweig | 5 |
63 | Wueste 13 | shale oil plant | Schoemberg/Balingen | 5 |
64 | Wueste 14 | shale oil plant | Dotternhausen/Balingen | 5 |
65 | Wueste 15 | shale oil plant | Frommern/Balingen | 2 |
66 | Molch 1 | phenol extraction plant | Obermolwitz near Altenburg | 2 |
67 | Molch 2 | phenol extraction plant | Rohnau/Hirschfeld | 2 |
68 | Molch 3 | phenol extraction plant | Auschwitz/Gleiwitz | 1 |
69 | Molch 4 | phenol extraction plant | Miltiz-Roitschen/Meissen | 2-3 |
70 | Molch 5 | phenol extraction plant | Niederau/Dresden | - |
71 | Molch 6 | phenol extraction plant | Nachterstedt/Halberstadt | 2 |
72 | Taube 1 | cracking plant | Schwarzholz/Deggendorf | 2 |
73 | Taube 2 | cracking plant | Bredelar/Brilon | 2 |
74 | Jakob 1 | primitive cracking plant | Statzendorf/St. Polten | 3 |
75 | Jakob 2 | primitive cracking plant | Hirschfelde/Zittau | 3 |
76 | Jakob 3 | primitive cracking plant | North Berbersdorf/Heinichen | 2 |
77 | Jakob 4 | primitive cracking plant | South Berbersdorf/Heinichen | 3 |
78 | Jakob 5 | primitive cracking plant | Boegerhof/Rinteln | 3 |
79 | Jakob 6 | primitive cracking plant | Braunsdorf/Altenburg | 4 |
80 | Jakob 7 | primitive cracking plant | Gross Stoebnitz/Altenburg | 4 |
81 | Jakob 8 | primitive cracking plant | Kammersforst/Haselbach | 4 |
82 | Jakob 9 | primitive cracking plant | Hedersleben/Halberdtadt | 2-3 |
83 | Jakob 10 | primitive cracking plant | Mariannensglück/Petershain | 3 |
84 | Jakob 11 | primitive cracking plant | "Ada" Mine/Plessow | 4 |
85 | Steinbock 1 | catalyst storage and high-pressure equipment maintenance | Heilbronn | 3 |
86 | Steinbock 2 | paraflow and catalyst manufacturing | Unterloquitz/Saalfeld | 3 |
87 | Iltis 1 | super fractionation | Ebensee | 3 |
88 | Iltis 2 | super fractionation | Tetschen | 5 |
89 | Iltis 3 | super fractionation | Almetal/Brilon | 5 |
90 | Kranich | catalytic cracking plant | Laube/Tetschen | 4 |
91 | Rabe 1 | Tetraethyl lead plant | Brixlegg/Rattenberg | 4-5 |
92 | Fritz | dewaxing plant | Neuland/Neisse | 1 |
93 | Kybol 1 | diethyl benzene plant | Gendorf/Alt Otting | 1 |
94 | Kybol 2 | diethyl benzene plant | Unterloquitz (part of Steinbock 2) | 5 |
95 | Krebs 1 | Fischer-Tropsch plant | Kyffhäuser-Barbarossahöhle | 4 |
Krebs 2 | 4-5 | |||
96 | Fasan 1 | benzene alkylation plant | Auschwitz/Gleiwitz | 4 |
97 | Fasan 2 | benzene alkylation plant | Deggendorf/on the Danube | 4 |
98 | Klein Scholven 1-3 | hydrogenation plants | Scholven area | 2 |
Location of Underground and Dispersion Plants
Several diagrams of the Mineral Oil Security Plan have been omitted due to their size and limited interest.