This is the initial cut for the fwd access hatch. The cut measures 10" x 19",
for a final access area of 9" x 18".
Here is the piece that was cut from the fwd fuselage
cover. I used this piece to create the access door cause it was already the
right size and curvature.
This is the same piece, adding foam to radius the glass
to glass edge.
This is the semi-finished access hole on the fuselage. The lip is
done, but final finishing / fitting remains
The hinges for the fwd hatch. Initially I was going to
use small mount plates similar to those on the canopy hinges, but reason took
over and I had a better idea...(next picture)
I thought about the inserts used in honeycomb panel
construction, and thought "DUH!" I had some 10-32 threaded inserts that are used
in furniture construction. hese little beauties have a 10-32 threaded hole, and
big, honkin wood threads on the outside. I marked the location of the hinge
mount bolts on the door and the fuselage cover, drilled the holes to fit the
inserts, (I left the hole in the glass just big enough to thread the insert
through, but hollowed out the foam considerably) and wet-floxed them into place.
The end result was just great, with very little weight and very little
effort.
The little door actually works!
Another view of the same thing.
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