SHORT DIZZY SHAFT: If you're installing a Ford Motorsport heavy duty oil pump and the recommended heavy duty intermediate shaft so that the
bearing life on your late model Mustang is maxed, fitting the distributor to the intermediate shaft requires a little trick.
Unaltered the base of the dizzy, interferes with the shoulder of the pump drive. To eliminate this, remove one half inch
from the bottom of the distributor shaft. Make sure that the end result is staight and smooth. Actually, the machined area
of the shaft ends one half inch from the end of the shaft. This makes a great guide line for your cut.
OIL PICK-UP: If you've replaced your original sump with a deeped model, it is recommended to also replace the oil pick-up with a scrren type one.
CAUTION, do not use the type with a perforated piece of metal as a screen, these can drop your oil pressure as much as 10 PSI.
Find a pick-up with a stainless mesh screen.
OIL GALLY PLUGS: Figure you've finished the block prep for your street brawler? Take a look at the area that would be under the timing cover
when the engine is assembled. Y'see those little press-in plugs? They seal the ends of the oil galleys and they're fine for a stock app,
but to insure your nice new engine won't say adios as the oil pressure plummets after the old galley plgs part company with
the block, take 'em out and replace them with threaded units. Use 1/4" threaded pipe plugs. Tap the oil gallys for 1/4" pipe thread,
install the threaded plugs using a little liquid Teflon.
HINT: After the tapping, don't forget to do the final wash before assembly
DIZZY GEAR SHEAR: The pitch of a Ford distributor pulls it down against the block. If gear to block clearance is incirrecr this can end up either damaging the
distributor drive gear or shearing the pin that holds the gear to the drive. To help eliminate this potential problem, there should be .020-inch
STAINLESS VALVES: When you build an engine for more than just a stock grocery getter, you end up replacing original equipment with beter, tougher
aftermarket items. The upshot of this of course is that for every component replaced with an aftermarket unit, the next stock
piece in line becomes the next weak link. How about a set of Stainless vales? A grenaded valve can fracture the head.
A set of stainless valves will be able to stand the added stress and temperatures of high RPMs.
VALVE SEATS: The old time rodders remember the days of leaded fuel, I know I do. Now there ain't none sonny. Valves like lead 'cos it acted as a lubricant b'twixt
valve and seat. Run an engine, especially a hi-po unit and the valves will sink into the head and that's that. Now when you build up an older
set of heads that used the leaded gas, take them to your local auto machine shop and have Nickle-Stellite seats installed. These will absorb
impact without wearing down. If you want to go larger valves, this should be done at the same time. Usually the stellite seats are only installed
on the exaust side Me, I like to do all the seats as a little insurance.
HINT: Make sure that your machine shop bolts a torque plate to the head when it does the seats. This stresses the head as if it was installed on the block. Without doing this concentricity of the valve seat can only be approximated.
HEAD GASKETS" LIke to use Fel-Pro gaskets? So do I, but Fel-Pro Print-O-Seal with the stainless rings around each cylinder bore (part #9280PT), are prone to static leaks on
steel and alumninium heads, even when correctly tightened to 75 pounds of torque. To prevent this, use Fel-Pro's non-O-ringed gaskets (part #8548PT-1)
These have been impregnated with a coating that further reduces the possibility of coolant leaks. Or, you can use Ford's graphit gasket
(part #FOZZ-6052-A).
EXAUST HEADERS: To get the most from the induction side of your engine, you need a good exaust system to scavange combustion residue. Although late model factory headers
are better than a cast iron manifold, they fall short of a good set of after market units. Because after market headers are mandrel bent, the kinks that plague
factory headers are eliminated and exaust flow is improved. With no other changes the addition of the aftermarket units can be worth between
10-15 HP, as breathing is improved through upgrades to the intake and cylinder heads.
LIFTER BORES; This is not your 'typical mod for most enthusiasts because it is expensive, but if you're serious about engine performance from the inside, check this out.
Ford small block lifter bores should be 'trued'. In some cases they can be out far enough to vary valve timing from cylinder to cylinder 'cos the bores aren't true with the cam lobes.
You can't do this at home, so it'll be five or six hours of shop time. Like I said, expensive. But if you've laid out mucho cash for new heads and a trick
valvetrain, you want them to be as effective as possible, so maybe you can't afford not to. This is particularly important to Clevland owners who can
increase oil pressure by reducing blow-by at the lifters.
TIMING CHAIN: To improve the cam timing in relationship the the crank, a really trick timing set to install is a Ford Dyna-Roll chain. It features a nine position multi-index crank sprocket
and chain set for increased reliability and adjustability.
CAM DEGREEING: Ford Motoesport also offers a large diameter degree wheel and adaptor that willl alow you to get the most from your cam. Cams must be degreed to acuratly phase
the cam to the engine.
HEAD TORQUE: The heads are all installed just right and you've just torqued down the intake, being very careful of all the torque specs. Okay, now go and re-torque the top row of head
bolts, adding an extra five pounds. Pressure exerted from the intake as it is torqued down can lift the heads fractionally off the block. Adding the extra torque to the upper
row of head bolts can prevent intake port leaks.
SILICONE SEALER: When selecting a silicone sealant for use on your engine, make sure that if your ride emplys an oxygen sensor that the sealant is 'oxygen sensor safe'. Vapors from
the incorrect silocone can render the O2 sensor inoperative.
LATE MODEL 'STAT: Owners of late model small blocks that utilize either Speed Density or Mass Air Flow sensor fule injection, should never install anything 'colder' than a 180 degree
themostat. If you do, the computer will see the engine as running cold and enrich the intake mixture to compensate. This will cause the engine to run 'fat' and
performance will go down.
MUSTANG AIR BOXES: Late model Mustangs have an intake air box mounted on the right front fender. This set-up is primarily to prevent snow from blocking the air intake path. If you live in an area where snow is only a myth, remove the box and gain 5-10HP depending on the EEC fitted to the car.
EEC SWAPPING:Some late model Ford cars are rated ar 225HP and others at 200HP. Between cars with identical injection systems (some are speed/density and others are mas air)., swapping out the EEC in a 200HP rated car will give you that extra 25HP.
DRIVESHAFT LOOP: Ford's newer cougars come with a nice formed driveshaft safty loop near the rear axel assembly. Nicer looking than the flat stock after market loops ther're functional. Available at Ford dealers and wrecking yards.
289s: The major difference between the standard 289 and the hi-po version is that the hi-po units had 4 bolt main caps.
SMALL BLK TRANS BOLTS: All small block Fords from 1962 through mid-August 1964 have a five bolt bell housing, while all post-August '64 engines have a six bolt pattern.
289 HP POWER: The power rating of the 289 hi-po engine was 210 Horsepower.
WINDOR PUSHROD 1962-1972: By years and engine sizes, there are five different lengths
used.
---- 1962 - 19691/2----221, 260, 289, 302----6.825-inches
---- 1969 ---- Boss 302----7.575--inches
---- 1970 ---- Boss 302----7.660--inches
---- 1969 - 1972 ----all 351s---- 8.170--inches
BOSS 302 ENGINES: The Boss engine had screw-in block core plugs, not press-in types. They helped to increase block strength.
MULTI-CARBS: No factory small block ever came with factory fitted multiple carburetors, but the dealer could install an over-the-counter tri-power
or duel four barrel set-up developed by Shelby American from 1966 to 19 71.
BOSS 302 CARB: The carb that was factory installed on the Boss 302s was a Holley 780 with manual choke
289 DIZZY: Between 1963 and 1967 the 289 hi-po was factory installed with a dual-point distributor.
221CID: The Ford Fairlane was the first to have a 221 installed.
SML BLK ALUMINIUM INTAKES: On the 1969 to 1970 Boss 302s an alunimuim high-rise intake was offered.
289 HI-PO HEADS: 289 HI-PO heads are distinguishable from standard heads by the screw-in rocker stud arms and
cast-in valve-spring seat cups.
BALANCED: Ford small blocks are externally balanced, and each engine size has it's own damper-flywheel combination.
351 WINDSOR: The 1969 Mustang was the first model Ford to use the 351W and it was the standard engine for the Mach1 series.
RPM LIMITER: The Boss 302 engine was issued with an RPM limiting device. The RPM limit was 5800.
BOSS 302 VALVES: In 1969 the Boss 302 engines had 2.23 inch diameter intake valves.In the 1970 Boss engines they were 2.19 inch.
The valve size was reduced in order to increase steet divability of the Steet Boss 302.
BOSS 302 POWER: The Boss 302 at 5800 RPM developed 290 HP, with 290 ft/lbs of torque at 4300 RPM.
MECHANICAL CAMS: There were only two Ford small block engines produced with mechanical lifter cams. The 1963-1967 HI_PO 289s and the !969-1970 Boss 302s.
CRANK MATERIAL: All 221, 260, 289, 302, 351W: Are constructed of nodular iron. All Boss 302s were made from forged steel with crosdrilling for improved
oilingand hollow connecting rod throws to reduce weight.
Crank main sizes: All 221, 260, 289, 302, 351, and Boss 302s are 2.2486. All 351 Windsors are 3.000 inch.
SMALL BLOCK EXTERNAL ENGINE DIMENTIONS
A) Valve cover edge to valve cover edge: 20 inches.
B) Exaust manifold to exaust manifold: 22 inches.
C) Hieght from oil pan to carb: 25 inches
D) Length from water pump fan flange to bellhousing surface: 22 inches
BORE & STROKE: 1962 TO 1972 PRODUCTION ENGINES
1962: 3.50-inch X 2.87-inch = 221 cid
1962: 3.80-inch X 2.87-inch = 260 cid
1963: 4.00-inch X 2.87-inch = 289 cid
1968: 4.00-inch X 3.00-inch = 302 cid
1969: 4.00-inch X 3.00-inch = 302 cid Boss
1969: 4.50-inch X 3.50-inch = 351 cid
.
CONROD BEARING JOURNAL SIZES, LENGTHS & BOLT DIAMETERS
All 221, 260, 289, 302, Boss 302 jounal sizes: 2.1232 inch.
All 351W jounal size: 2.3110
All 221, 260, 289, 302 Boss rod center-to-center lengths: 5.155 inche
All non-boss 302 rod center-to-center: 5.090 inch
All 351W rod center-to-center lengths: 5.956
221, 260, 289, 302 rod bolt diamemter: 5/16 inch
289 HI_PO, 302 Boss, 351 W rod bolt diameter: 3/8 inch.
CONNECTING ROD MATERIAL
Ford used only forged steel for all of the Windsor series engines. Thw Boss 302 rod is stronger than other Windsor rods, because the rod
bolt seats are spot-faced rather than broached.
Spot-facing takes the minimal amount of material away from the body of the rod compared to broaching and therefore makes the Boss
rod much stronger in this critical area.
COMBUSTION CHAMBER VOLUMES
221 cid: 1962--3 45cc.
260 cid: 1962--4 54.5cc
289 cid: 1963--7 54.5cc. -----1968--63cc.
289 cid: Hi-Po: 1963...49.2cc.
1964---7...54.5cc.
302 cid: 1968--70 4bbl. carb---53.5cc.
1968--72 2bbl. carb---58.2cc
302 cid: Boss 1969---63cc.
1970---58cc.
351 cid: 1969--72--- 60.4cc.
WINDSOR SERIES ROCKER ARM GUIDES
There are three types of rocker arm guides used in the Windsor series heads:
ONE Pushrod-guided type:----A machined hole in the head ensures that the rocker arm stays on the tip of
the valve.
All 221, 260, 289, and 289 Hi-Po up until min-1966 used this arrangement.
TWO Valve stem guided type:----Rocker arms were used on all non-Boss 302s and 351 engines until
early-production 1978.
This rocker arm maintains alignment by a special slot or "rail" cast in the valve stem tip area of the rocker that is located on top of the
valve stem itself. This arrangement was prone to wearing out the valve stem tip until hardened lash caps were installed over tips in 1968.
THREE Pivot type:-----The pivot type rocker arm alignment was indtoduced in 1978 on the Windsor engines, very similar to the type used on the Boss 302 and Clevland engine. This type features a pedesal mount with a half moon shaped pivot that fits snugly inside the stamped steel rocker arms to maintain rocker arm alignment. It is still used.
CASTING NUMBER LOCATIONS
Identifying all 221-260 cid engines can be done as follows:----Prior tto Febuary 1963, all 221cid and 260 cid engines had two freeze
plugs per side and a six inch spacing between motor mount holes on the block; later engines had three freeze plugs per side and had a
seven inch spacing between motor mount holes on the block. Casting numbers identifying size on 221 engines are at the rear of the
block underneath the intake manifold, while the 260 casting numbers are cast on the right rear, almost paralell to the oil pan surface,
just behind the motor mount.
Original engine sizes can be found cast into the block between the lifer bores on the 289 and larger displacement Windor series
engines. The block csting numbers are found cast on the passenger side rear, almost paralell to the oil pan surface, just behind
the last motor mount bolt hole.
Cylinder head casting numbers can be in one of two locations. One is under the intake ports and the other is in the rocker arm valley,
usually closest to the intake manifold surface. Sometimes, the engine the engine size is cast in the rocker ar area of the cylinder heads
also.
Casting numbers for crankshafts can be found on the side of the front throw or counterweight.
ENGINE | YEAR | CASTING NUMBER | |
221 | 1962-63 | C20E-A, B, D, E; C30E-A | |
260 | 1963-63 | C20E-F; C30E-B | |
1964 | C40E-B | ||
289 | 1963-64 | C3AE-F, C30E-E, F; C4AE-C | |
1965-67 | C5DE-B: C6DE-G;C60E-C, E | ||
C60E-M: C70E-A; C70E-B; | |||
C70E-C; C70Z-B; C7ZE-A; | |||
1968 | C80E-D, L, M | ||
HP 289 | 1963 | C30E | |
1964-67 | C40E-B; C50E-A; C5AE-E | ||
302 | 1968-70 | C80E-F; C70E-C, G; C8AE-J | |
C8DE-F; C80E-J, M; C80E-K, L | |||
C9TE-C; D0OE-B | |||
1971-72 | D1TZ-A;D20E-BA | ||
Boss 302 | 1969 | C9ZE-A | |
1970 | D0ZE-A; D1ZE-A | ||
351W | 1969-72 | C0OE-B, D; DOE-C; D0OZ-C |