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T

Tachometer  An instrument that indicates the number of revolutions per minute at which the engine is turning.

Tailpipe  The rearmost part of the exhaust system, through which exhaust gases are vented into the atmosphere. Many specialty product manufacturers offer attractive tailpipe designs in various diameters and in various finishes, including chromed steel and polished stainless steel. Changing the tailpipe can enhance a vehicle's styling, and it also can affect the loudness of the exhaust.


Tappet A cylindrical component which transmits motion from the cam to the valve stem, either directly or via a pushrod and rocker arm. Also called a cam follower.


Thermostat   The thermostat is an important part of the engine's cooling system.

 It closes the coolant flow to the radiator when the engine is cold, and opens it when the engine reaches normal operating temperature. This is a small and inexpensive part, but its failure may cause engine overheating, which in turn may result in serious engine damage. As soon as you note the engine temperature starts rising more than normal level, have your vehicle inspected, possible it needs new thermostat.

Throttle-Body Throttle-Body Fuel Injection is a type of Electronic Fuel Injection which positions the injector(s) centrally in a throttle-body housing. This housing contains a valve to regulate the airflow through the intake manifold.

Thrust Bearing  The bearing in the clutch assembly that is moved in to the release levers by clutch pedal action to disengage the clutch. Also referred to as a release bearing.

Tie Rod Ends Tie rod ends are utilized in the steering linkage, steering knuckle pivot supports, and various other hinge mechanisms. Ball joints that join the key parts of the steering linkage pass on the steering wheel's motion no matter what the angle of the linkage or the vibration from the road.



Timing Belt   A toothed belt which drives the camshaft. Serious engine damage may result if it breaks in service.

The automobile engine uses a metal timing chain, or a flexible toothed timing belt to rotate the camshaft. The timing chain/belt is driven by the crankshaft. The timing chain, or timing belt is used to "time" the opening and closing of the valves. The camshaft rotates once for every two rotations of the crankshaft.

Timing chain  A chain which drives the camshaft. See Timing Belt above

Tires  A tire is a tubular corded carcass covered with rubber or synthetic rubber, which is mounted on a wheel and inflated to provide traction for moving a vehicle and for assisting the brakes in stopping it.

A-2 tire

Tire Ratings Tires are rated by load capacity, size and speed capacity. For example, a P225/50VR16 printed on the side of the tire means:

P = P-Metric (Passenger Type Tire)

255 = Section Width (255mm)

50 = Aspect Ratio (tire height/section width)

V = Speed Rating

R = Type of Ply (Radial)

16 = Wheel Diameter (16 inches)

Tire and wheel dimensions are the first point of information in any discussion of size and capacities. Among the other terms used to describe tires are: tread, shoulder, carcass, sidewall, bead seal, bead seat, tire diameter, aspect ratio, speed rating and section width


Toe-in  The amount the front wheels are closer together at the front than at the rear. On rear wheel drive vehicles, a slight amount of toe-in is usually specified to keep the front wheels running parallel on the road by offsetting other forces that tend to spread the wheels apart.


Toe-out  The amount the front wheels are closer together at the rear than at the front. On front wheel drive vehicles, a slight amount of toe-out is usually specified.

Torque A force that produces a twisting or rotating motion.

Torque Converter Clutch An electronically controlled lockup clutch that is automatically engaged at certain speeds to eliminate the slip between the torque converter's input and output, thereby improving fuel efficiency and performance.

Torque, Engine Engine torque is the amount of twisting effort exerted at the crankshaft by an engine expressed in foot-pounds of force. A foot-pound represents the force of one pound acting at the right angle to the rotating crankshaft at distance of one foot in length.

Torque Rating A measure of the engine's power capability, whereby the amount of twisting or rotating effort being exerted on the crankshaft is expressed in lb.-ft. of force. Torque is the force that gets the weight of the vehicle moving, making it an important consideration in trailering.


Torsion Bar  A rod in the suspension system that, when twisted from a grip at one end, functions like a spring.

Torsion bar suspension uses the flexibility of a steel bar or tube, twisting lengthwise to provide spring action. Two rods of spring steel are used in this type of suspension. One end of the bar is fixed solidly to a part of the frame behind the wheel; the other is attached to the lower control arm. As the arm rises and falls with wheel movement, the bar twists and absorbs more of the road shocks before they can reach the body of the car. Just like a spring that rebounds after it has been compressed, the bar untwists when the pressure is released. Adjusting the torsion bars controls the height of the front end of the vehicle. The adjusting bolts are located at the torsion bar anchors in the front crossmember. The inner ends of the lower control arms are bolted to the crossmember and pivot through a bushing.

Tracer  A stripe of a second color applied to a wire insulator to distinguish that wire from another one with the same color insulator.

Trailing Arm A rear suspension element consisting of a lengthwise member that pivots from the body at its forward end and has a wheel hub rigidly attached to its trailing end.

Transaxle A transmission and differential combined in one integrated assembly, eliminating the need for a separate connecting drive shaft. This configuration is typical in front-wheel-drive vehicles.


Transmission  The gear-changing or gear-shifting system through which engine power is transferred to the wheels. The purpose of gear-changing is to keep maximum engine power applied to the wheels at all times for all conditions, from start-up to high speeds.

See also Automatic Transmission Manual Transmission

Transmission Fluid Dip Stick The transmission fluid dip stick is a long metal rod that goes into the transmission. It serves check how much transmission fluid is in the transmission. The dip stick is held in a tube; the end of the tube extends into the transmission. It has measurement markings on it. If you pull it out, you can see whether you have enough transmission fluid, or whether you need more by the level of fluid on the markings. Most manual transmissions do not have dipsticks, instead they use a filler hole which is at the same level as the correct oil level. When the oil is topped up or refilled, the mechanic simply adds oil until the filler hole's level is reached.

Transmission Gears  Most cars have from three to five forward gears, and one reverse gear. The transmission changes the ratio of the engine speed and the wheels by connecting gears in various combinations. First gear connects the engine power to the drive wheels via a pair of reduction gear sets, which gives increased power and reduced wheelspeed when the car is beginning to move. Gears work exactly like levers. A small gear driving a larger one gives an increase in torque, and a decrease in speed, and vise-versa. Transmission gears are heat-treated, high quality steel. They have smooth, hard teeth, cut on precision machinery while red hot. There are many types of gear teeth, but most transmissions use spur and helical gears. Most of the gears are the helical type, because they last longer and are more quiet than spur gears. There has to be enough room (a few thousandths of an inch) between the gear teeth for lubrication, expansion, and any irregularities in size.

Transmission tunnel The transmission tunnel is a cone-shaped formation in the front of the floor pan. Its shape duplicates the transmission, but it is a little bit bigger and provides about two inches of clearance around the transmission. The transmission tunnel does not exist in front wheel drive cars, because the transmission is on the side of the engine completely under the hood. Only rear-wheel drive cars have transmission tunnels. A manual transmission tunnel has a hole in it to allow the shift linkage to be worked from inside the car. The shifter linkage goes through the transmission tunnel. A rubber boot on the shifter linkage stops dirt, dust and exhaust fumes from entering the passenger compartment. The rubber boot is mounted onto the transmission tunnel and fastened securely around the gearshift linkage. Vehicles with automatic transmission do not need a transmission tunnel because the shift linkage does not usually go through the transmission tunnel. The shift linkage in automatic transmission usually goes in front of the firewall from the base of the steering column.

Tread The pattern on the surface of a tire

Also the width of a car measured from the center line of the wheels. Sometimes called the track.

 Tune-up  A process of accurate and careful adjustments and parts replacement to obtain the best possible engine performance.

Turbocharger  A centrifugal device, driven by exhaust gases, that pressurizes the intake air. Normally used to increase the power output from a given engine displacement, but can also be used primarily to reduce exhaust emissions (as on VW's "Umwelt" Diesel engine).

Two-Stroke Cycle  An internal-combustion engine that requires only one revolution per cylinder or two piston strokes (up and down) to achieve a power stroke. Rarely used in automobiles.

 

 

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U

U-joint  see Universal Joint


Universal Joint  A double-pivoted connection for transmitting power from a driving to a driven shaft through an angle. A U-joint consists of two Y-shaped yokes and a cross-shaped member called the spider.

The Universal joint (U-joint) connects the drive shaft to the transmission output shaft and the differential pinion gear shaft. This joint must be flexible enough to allow changes in the driving angle (road incline) and the drive shaft. This way, the torque is constantly transmitted when the rear axle is moving up and down. Smaller U-joints are used to route the turning motion of the steering wheel through the steering column to the steering box. There are two types of U-joints, the cross and roller type and the ball and trunnion type. The cross and roller type is used the most; it allows the drive shaft to bend. The ball and trunnion type less frequently used; it allows the drive shaft to bend and also permits backward and forward motion of the drive shaft.

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V

Vacuum Hoses and Motors Vacuum lines are a series of hoses, or tubing, to the intake manifold. These hoses supply vacuum to various components of the engine, such as the emissions control system. Most air conditioning systems have vacuum motors to open and close the doors on the air conditioning ducts. A vacuum motor is just a small diaphragm with connecting rods to activate the valves of the system. They have the advantages of simplicity and quietness.

Vacuum Pump Most of the fuel pumps have a vacuum booster section that operates the windshield wipers at an almost constant speed. The fuel section then functions in the same way as ordinary fuel pumps. One difference is that the rotation of the camshaft eccentric in the vacuum pump also operates the vacuum booster section by actuating the pump arm, which pushes a link and the bellows diaphragm assembly upward, expelling air in the upper chamber through its exhaust valve out into the intake manifold. On the return stroke of the pump arm, the diaphragm spring moves the bellows diaphragm down, producing a suction in the vacuum chamber. The suction opens the intake valve of the vacuum section and draws air through the inlet pipe from the windshield wipers. When the wipers are not operating, the intake manifold suction (vacuum) holds the diaphragm up against the diaphragm spring pressure so that the diaphragm does not function with every stroke of the pump arm. When the vacuum is greater than the suction produced by the pump, the airflows from the windshield wiper through the inlet valve and vacuum chamber of the pump and out the exhaust valve outlet to the manifold, leaving the vacuum section inoperative. With high suction in the intake manifold, the operation of the wiper will be the same as if the pump were not installed. When the suction is low, as when the engine is accelerated or operating at high speed, the suction of the pump is greater than that in the manifold and the vacuum section operates the wipers at a constant speed.

Valve  A device through which the flow of liquid, gas, vacuum, or loose material in bulk may be started, stopped, or regulated by a movable part that opens, shuts, or partially obstructs one or more ports or passageways. A valve is also the movable part of such a device.

The valve opens and close the valve ports. If the ports were always open, the fuel exploded in the combustion chamber would leave through the ports. The explosion has to be kept in the combustion chamber to push the piston down. The valves are set up to open and close at exactly the right moment. One lets the fuel mixture in and closes. After the fuel explodes and pushes the piston down, the other valve lets the exhaust out.

Valve Clearance  The clearance between the valve tip (the end of the valve stem) and the rocker arm or tappet. The valve clearance is measured when the valve is closed.

Valve Cover The valve cover covers the valve train. The valve train consists of rocker arms, valve springs, push rods, lifters and cam (in an overhead cam engine). The valve cover can be removed to adjust the valves. Oil is pumped up through the pushrods and dispersed underneath the valve cover, which keeps the rocker arms lubricated. Holes are located in various places in the engine head so that the oil recirculates back down to the oil pan. For this reason, the valve cover must be oil-tight; it is often the source of oil leaks. One way to determine if your valve cover is bent is to remove the gasket and put the valve cover back on to the cylinder head. When the valve cover and cylinder head come into contact, the cover should sit flat. If it rocks, it is bent. A symptom of a bent or leaking valve cover is a pinching of the valve cover gasket. This means that the gasket is sealing one area and not sealing another area. This condition produces a leak; oil could be leaking down the side of the engine. Some valve covers are hard to access, because they are covered with other engine parts. Chronic valve cover leakage can sometimes be fixed by using two gaskets glued together instead of using just one.

Valve Lifter The valve lifter is the unit that makes contact with the valve stem and the camshaft and rides on the camshaft. It opens the valve when the cam lobes push it upwards. The engine oil comes into the lifter body under pressure. It passes through a little opening at the bottom of an inner piston to a cavity underneath the piston. The oil forces the piston upward until it contacts the push rod. When the cam raises the valve lifter, the pressure is placed on the inner piston, which tries to push the oil back through the little opening. It can't do this, because a small check valve seals the opening. When the cam goes upward, the lifter solidifies and lifts the valve. Then, when the cam goes down, the lifter is pushed down by the push rod. It adjusts automatically to remove clearances.

Valve Ports Valve ports are openings in the cylinder head. Intake ports let the fuel mixture into the cylinder head, and exhaust ports let the exhaust out.

Valve Seals The valve seal is a unit that goes over the end of the valve stem. It keeps excess oil from getting between the valve guide and the valve stem.

Valve Springs The valve springs keep the valves closed tightly against their seats until the cam opens the valve. After the cam turns (releasing pressure), the valve springs close the valves.

Valve Train The collection of parts that make the valves operate, allowing fuel intake, compression and exhaust. Includes the camshaft(s) and all related drive components, and the various parts that convert the camshaft's rotary motion into reciprocating motion at the valves.

Vernier Caliper  A precision measuring instrument that measures inside and outside dimensions. Not quite as accurate as a micrometer, but more convenient.

Viscosity  The thickness of a liquid or its resistance to flow.

Volt  A unit for expressing electrical "pressure" in a circuit. One volt that will produce a current of one ampere through a resistance of one ohm.

Voltage Regulator  The voltage regulator controls voltage and current output of the alternator by automatically cutting resistance in or out of the field circuit to keep it in a safe value. Varying the resistance alters the amount of current passing through the field. When the battery becomes fully charged, the resistance is cut into the field circuit and the charging rate is decreased. In electromagnetic regulators, the voltage regulator unit limits voltage output by controlling the amount of current applied to the rotating field. The field relay on these regulators connects the alternator field windings and voltage regulator windings directly to the battery. The conventional cutout relay unit has been eliminated by the diodes in the alternator. The current regulator has also been eliminated by the current-limiting characteristic of the alternator design. Basically, in a transistorized or an electronic regulator, the transistor is switched on and off to control the alternator field current. The frequency of switching depends on the alternator speed and accessory load, with the possibility that the on-off cycle may be repeated as often as 7000 times per second. The transistorized units have a voltage limiter adjustment. The electronic units are factory calibrated and sealed. They are also nonadjustable.

 

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W

Welding  Various processes used to join metal items by heating the areas to be joined to a molten state and fusing them together. For more information refer to the Haynes Automotive Welding Manual.

Wheels Wheels come in many different designs and usually fall into two categories: stamped sheet metal and machine castings. Some wheels are a combination of the two. Generally cast alloy wheels are higher priced, but have greater strength than stamped sheet metal wheels. The most common are the stamped sheet metal wheels because they are less expensive to produce and are adequate for most uses. Some cars have wire wheels, which consist of three basic components; inner rings, outer rings, and a series of spokes, which connect the two. Cast aluminum wheels are very popular, magnesium wheels are also popular. Both are popular because they are lightweight and strong.

Wheelbase The distance between the centers of the front and rear wheel axles as viewed from the side of the car.

Wheel (Slave) Cylinder The wheel cylinder, also called the brake cylinder or slave cylinder, is a cylinder in which movable piston(s) convert hydraulic fluid pressure into mechanical force. The piston(s) within the cylinder move the brake shoes or pads against the braking surface of the drum or rotor. There is one cylinder (or more in some systems) for each wheel. The cylinder is usually made up of a single-bore cylinder casting, an internal compression spring, two pistons, two rubber cups or seals, two rubber boots to prevent entry of dirt and water, and a bleeder screw (valve). In drum type brakes, the wheel cylinder is fitted with push rods that extend from the outer side of each piston through a rubber boot, where they bear against the toe end of each brake shoe. In disc brakes, the wheel cylinder is part of the caliper. As the brake pedal is depressed, it moves pistons within the master cylinder, forcing hydraulic brake fluid through the brake lines and into cylinders at each wheel. The fluid under pressure causes the wheel cylinders' pistons to move, which forces the shoes or pads against the brake drums or rotors. Two-way pressure is applied when the wheel cylinder is activated. Brake fluid enters the center of the cylinder, forcing the pistons apart. Pushrods at the piston ends then apply equal pressure to the brake shoes. When pressure is released, a return spring pulls the pistons together.


Wheel Lugs  The large bolts that go through the wheel rim and secure it to the wheel hub are known as the wheel lugs. They are pressed into the hub from the inboard side so they cannot pull out when tightened. The lug nuts thread onto the wheel lugs, clamping the wheel rim between the hub and lug nuts. If the wheel lug nuts are not properly tightened your wheel will come off. Over- tightening, conversely, can prevent you from being able to change a flat tire.

Wheel Well The wheel well is either plastic or metal. Metal wheel wells are usually part of the body shell. Metal wheel wells strengthen the structure of the car because of their shape, and because they are strongly welded to the body shell. Most rear wheel wells are made of metal. Wheel wells are coated with a rock-proof, rubberized coating underneath to prevent the rocks kicked up by the wheels from damaging the metal and making a lot of noise when they hit. The front wheels are often made of plastic. This is because it is harder to mount the engine with the front wheel wells in place. Plastic wheel wells can be removed, and are easier to mount the engine during the manufacturing of the car.

Windshield Most windshields are stationary. They are fixed in place with a weather-strip made of rubber, which has a groove on the inside and a groove on the outside. The inside groove holds the glass; the outside groove holds the metal rim of the windshield opening in place. The glass "floats" in a plastic sealant that is spread out between the edge of the glass and the frame of the windshield. Windshields are made of laminated safety plate glass, which is a sandwich of glass and clear plastic. The plastic acts as a soft, protective barrier, keeping the glass in place, if it is struck during a collision. The glass sticks to the plastic to eliminate glass from flying around the interior and injuring someone.

Windshield Washer All cars use an electric pump-operated windshield washer with a positive displacement washer pump. On some, the motor is placed in the washer reservoir, while on others, it is driven by a wiper motor. When the pump is attached to the wiper motor, the four lobe cam starts a spring-loaded follower, but the pump does not operate all the time that the wiper motor is running. This is because the pumping mechanism is locked out and pumping action occurs.

Windshield Wipers Most cars have an intermittent wiper system, which permits the driver to select a delayed wipe that operates only every few seconds. A representative wiper/washer unit is the wiper assembly, which incorporates a depressed park system that places the wiper blades below the hood line in the parked position. The relay control uses a relay coil, relay armature, and switch assembly. It controls starting and stopping of the wiper through a latching mechanism. An electric washer pump is mounted on the gear box section of the wiper. The wiper unit gear assembly drives it.

Wires and Cables  Wires and cables conduct electricity. Usually, they are made of annealed copper and are used to carry electricity to the various electrical devices and equipment on passenger cars and trucks. Wire and cable sizes are expressed by a gauge number, which indicates the cross-sectional area of the conductor. The larger the diameter of the wire or cable, the smaller the gauge size number. Cables are made of several strands of wire. The cross-sectional area is equal to the circular mil area of a single strand times the number of strands.

Wiring Diagram  A drawing portraying the components and wires in a vehicle's electrical system, using standardized symbols.

 

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Y

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Z

zero-Emissions Vehicle (ZEV) An electric vehicle.

zero Lash No clearance between the valve lifter and camshaft lobe.

zero Toe Adjusting the wheels so they point straight ahead

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The objective of this Web Page is to familiarize you with basic auto maintenance
-  in some common emergencies -
not to make you an expert in auto mechanics

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 I am in no way, shape, or form telling you to do this yourself. Your results may vary. If something goes wrong, it is not my fault.
These are just guidelines.